Does not start

Tiny
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  • 1994 FORD PROBE
  • 2.0L
  • 4 CYL
  • 2WD
  • AUTOMATIC
  • 90,000 MILES
Car was stored for 7 years in garage. Replaced battery, installed new alternator (old one did not spin - tough part to install due to lack of room, but succeeded), added new belts.

Car ran before storage, after work above, everything works, engine turns when trying to start car but won't start.

I checked interrupter switch and fuses (all okay, power available) checked the red cut-off switch (was down, power available there too). Motors has spark plug arcing when tested. I tested all 4 SP wires- all spark.

Also checked fuel pump relay (tested okay, it clicked and Ohm resistance was within limits).

The fuel pump is located within the gas tank. I hear it activate when placing ignition to on position.

I don't have an analyzer to check emission system, etc, for trouble codes.

When ignition is put on on position, I get these warning lights:

Check Engine (orange light)
Fuel Cutout (orange light appearing half dim when compared to the check engine light)

Car is not registered at this time. I want to get it running before DMV registration.

I am at my wit's end.

Can you please help me to figure out what may be wrong and how to get it to run.

Thanking you in advance! - Andy - Madison, WI
Monday, September 27th, 2021 AT 2:31 PM

33 Replies

Tiny
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Hello,

You need to check the fuel pressure at the fuel rail. Even though the pump is turning on, it might not provide enough fuel to the injectors to start the engine. Also have you checked the fuel quality. When a vehicle sits for an extended period of time the fuel tends to go bad by accumulation of moisture.
There is a test port on the fuel rail that you can attach a test gauge to check the pressure. Those gauges can be borrowed from your local auto parts store.
With the key on and engine off it should have 30-38 PSI of fuel pressure at the rail.

https://www.2carpros.com/articles/how-to-check-fuel-system-pressure-and-regulator

You could have low pressure due to a clog in the fuel system, like a dirty fuel filter. It can also be a bad fuel pressure regulator.

When the key is in the on position it is normal to have those light illuminated. It is just a system check. But after startup they should go off, unless there is an issue.

I have attached diagrams for your reference.

Please let me know of any questions.
Thank you.
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Monday, September 27th, 2021 AT 9:23 PM
Tiny
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Hi,

Thank you very much for sending the very useful information. I really appreciated your prompt response.

I ordered a new fuel filter after seeing the poor external condition.
Who knows? I will install it tomorrow and maybe the motor will start and run. I will test fuel pressure using O'Reilley's test equipment.

I need your help once again. I cannot locate a Schindler port to hook up the pressure gauge. I can use a clear picture of where I have to connect the pressure gauge.

I will keep you posted on status.

Thanks again ! Your service is awesome!

Andy
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Wednesday, September 29th, 2021 AT 3:39 PM
Tiny
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You are welcome.
Look at the picture below. The fuel pressure test port should be in the red circle area. I could not find any better picture than this.
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Wednesday, September 29th, 2021 AT 8:47 PM
Tiny
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Hello again,

Thanks for your quick response and excellent quality photo of the area to look for a connection to test the fuel pressure.

This morning I installed a new gas filter following established install procedures. All went well, however, after priming the new filter by turning ignition key to on w/o starting the car. The car did not start.

This afternoon I will try again to look for a connection point to test the fuel pressure (FP).

Here's a new question for you. Let's say that after the FP test the readings are w/in limits. What next steps would you recommend for me to try?

Again. I am very grateful for your great assistance.

Enjoy your day,

Andy
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Thursday, September 30th, 2021 AT 10:48 AM
Tiny
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If the fuel pressure is good, then it could be due to weak spark or a sensor. Like a crank sensor being faulty. Which will allow the engine to crank but not start.

Let me know how the fuel test go.
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Thursday, September 30th, 2021 AT 10:55 AM
Tiny
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Hi,

Wow, thanks for the quick reply! I checked my email and there it was. I was not expecting it so quickly - thanks again for your excellent assistance!

I looked for the Schindler port. It turns out that the 94 Probe does not have one! Discovered this when I searched online to find out where the Shindler port is on a 1994, 4-cylinder Mazda 626's fuel rail. I discovered that neither car ever had one.

I suppose I can add a Schindler valve that is mounted on a brass T fitting and splice the fitting into the gas line supplying the fuel rail. I have to find a suitable T fitting online.

In the meantime, I will look at the crank sensor. BTW. Is there a way to test if that sensor is working?

Also, what other things can do you think can cause a weak spark on this 94 Probe?

Darn, I thought I could have gotten the car running today.

I have thought about the feasibility of removing the air filter housing and using starting fluid to see if the engine fires. If it fires and begins to briefly run, then it is a sign that the crank sensor works, and spark is working as well.

Your thoughts on all of this are appreciated.

Andy
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Thursday, September 30th, 2021 AT 2:08 PM
Tiny
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I think using starting fluid can answer few questions, as if it starts with the starting fluid then you know the issue is fuel. If it does not start, then you would be at the same spot as you are now.

The crank sensor is located inside the distributor (see diagram below). You will need to check the resistance between the pins of the sensor. Unfortunately, Ford does not provide the ideal resistance range for the Probe. But it should not be open circuit when you test it.
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Thursday, September 30th, 2021 AT 2:31 PM
Tiny
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Hello,

OMG! Great diagrams! Thanks for sending and thanks for sharing your pearls of wisdom on helping me with the 1994 Ford Probe no start challenge.

I remember the old days when cars were low tech electronically, were easier to work on, and the engine compartment was big enough providing easier access to do repairs.

Tomorrow, I'll try the starting fluid test and will go from there. I will let you know how it all turns out.

Andy
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Thursday, September 30th, 2021 AT 7:22 PM
Tiny
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You are welcome. Keep me posted.
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Thursday, September 30th, 2021 AT 7:55 PM
Tiny
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TGIF!

I sprayed 2 puffs of starting fluid (containing 50% ether) and the Probe started for a second. I repeated it giving it 3 puffs and it started like a normal car, but apparently there is some fuel or other issue.

I will look into crankshaft sensor, and will hot wire tge fuel pump and try again.

When the car ignited, I also heard aloud squeaky noise. Sounded like a belt. So that's another thing to look at. Maybe, I did not tighten the alternator belt enough when I put a new one in. But it deflected 1/2", so who knows.

I wonder if you have any other thoughts now thar we know that the ignition system works. At this point the spark plugs, wires, coil, air intake, and timing belt appear to be okay.

I had my wife turn the key to the on position while I crawled under where the gas tank is supposed to be. I was unable to clearly hear the fuel pump activating. I hear a faint muffled sound.

When inside the car and I turn the key to on I can hear a fuel pump type of noise that comes on momentarily then disappears. The annoying ignition bell sound activates when key in "on" making it hard to hear.

BTW. Do you think there could be some transmission sensor or control that would keep the car from starting?

It was exciting to briefly hear the motor run for a second or two after 7 years of dormancy in my garage.

Any more pearls of wisdom you can send my way is most appreciated by yours truly, and the "reawakened" Probe.

Andy
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Friday, October 1st, 2021 AT 11:45 AM
Tiny
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Since it started with the starting fluid, you know that the issue is with the fuel. If it were an ignition issue it would not have started.
There is fuel shut off inertia switch in the trunk. Try resetting that switch. The inertia switch is designed to shut off fuel in the event of a collision, it is a safety device.
It is located under the carpet on the rear left corner of the luggage compartment.
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Friday, October 1st, 2021 AT 12:29 PM
Tiny
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Thanks a bunch for this info! I do have one question. What if I push on the red switch and it does not move?
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Friday, October 1st, 2021 AT 1:38 PM
Tiny
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You should be able to push the switch.
If it is seized and you are unable to push it then likely the switch is bad.
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Friday, October 1st, 2021 AT 1:49 PM
Tiny
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Okay, thanks!

I will get to the switch tomorrow a.M. Wish I could have done it today, but we had company over

I'll keep you posted as to outcome of this new try.

If I don't hear from you, have a great weekend!

Thanks again for your timely responses and very useful Probe related graphics and step-by-step guidelines. All of your help has been super!

Andy
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Friday, October 1st, 2021 AT 6:16 PM
Tiny
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You are welcome, Andy. Let me know how it turns out.
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Friday, October 1st, 2021 AT 10:28 PM
Tiny
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Hi,

I was under the weather yesterday and did not work on the car.

Today, I removed the L-rear quarter interior panel and took out the switch. The button was down. So, I shook the switch and it popped up as it should in a collision. I pressed the red dot down and it reset. I tested the switch connection for power, and all was okay. So, I suppose the fuel cut-off switch is okay.

That leaves the fuel pump as being dead, or there is something plugging the fuel delivery system.

I bet the fuel pump is toast. What are the chances of having a plugged fuel line?

I read online that access the fuel pump access is available under the rear seat in Probes built before 1993. Unfortunately, my does not. I did see a video of a guy who measured accurately and determined the pump location. He then proceeded to carefully use a hand cut-off saw, cut into the floor, and the opening was right over the pump. This prevented him from dropping the tank and replaced the electric pump motor.

I am not going to do that. So, I ask if you know what an approximate cost would be to have the pump replaced by a mechanic, certainly not by a dealer.

Again, your help has been terrific enabling me. To get this far. Thank you!

Andy
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Sunday, October 3rd, 2021 AT 2:57 PM
Tiny
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So, when you turn the key to the on position (not start/run), can you hear the fuel pump come on?
If you can hear the pump, then it is powering up. Now it still can be a weak pump, but since the vehicle has been sitting for a while, it could have a clog in the system if you are not getting fuel to the injectors.
If the issue is not the pump, you just don't want to spend money and time on it.

Let me know your thoughts.
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Monday, October 4th, 2021 AT 7:04 AM
Tiny
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Good morning,

Thank you for getting back to me and sending the fuel tank diagrams.

Here's what I hear regarding the fuel pump:

1. Sitting inside car, windows and doors closed:
a. I turn key to on
b. I hear a faint sound (weak hum-like) it sounds like it's coming from the dashboard, although it may be reflected sound from glass surfaces - and the Probe has lots of these.

2. Wife turns key to on car is closed - that is windows and doors:
a. I opened the gas filler door, removed the gas cap, held open the spring-loaded round metal piece (where the gas station filling nozzle goes in), then.

B. I asked wife to turn key to on while I listen with my ear by the fuel door close to the open filler pipe.
- the first time I thought I heard the faint hum.
- on the second turn key to on try, I don't think I heard it. It was windy (Probe is on driveway), plus the annoying chime that comes on when key is in on position interferes when trying to listen.

Here's a question for you:

What can I do (and what to look for) to see if there's a clog in the fuel system?

Is there a way to test the injectors for clogs?

I though this may be a last effort before lowering the fuel tank.

Your thoughts on this are welcome, big time!

Andy
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Monday, October 4th, 2021 AT 8:41 AM
Tiny
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Typically, when you turn on the key the fuel pump should be obvious to hear. It will be a noticeable hum especially if you are trying to listen for it at the fuel tank.

If the pump was operational, you will have fuel pressure to the fuel rail.
Since there is not a fuel pressure checking port, try this: Locate the fuel filter, unplug the hose the comes from the fuel tank. Then turn on the key. If the pump is operational, you should get some fuel squirting out. Just watch out for fuel spraying all over.

If the pump is not coming on then check the fuel pump relay if you have not already.
It is located in under the hood fuse box.
Here is how to test a relay:

https://www.2carpros.com/articles/how-to-check-an-electrical-relay-and-wiring-control-circuit
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Monday, October 4th, 2021 AT 10:01 AM
Tiny
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Hi again,

Thanks for sharing your thoughts and sending the diagrams, and "how to" relay testing info.

I will go and try your suggestion as soon as the weather permits. Unfortunately, it has been raining on and off here, and the car is outside. I hope the rain will stop later this afternoon. If not, I will give it a shot tomorrow morning.

Thank you so much!

Andy
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Monday, October 4th, 2021 AT 11:08 AM

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