You didn't move the door manually with it still hooked up to the actuator, correct? You disconnected the rod first, because you can't force the actuators open by hand, they can be damaged that way. If the A/C is not as cold, the air mix door is not fully in the correct position. Are you sure you replaced the correct actuator, and not the Mode door actuator? The mode door actuator is what directs air flow to either the floor or dash vents etc. The Air mix door is responsible for the air temperature.
The rod for the door should be in the same position on the white piece as it was before the actuator was replaced.
The HVAC actuators may need to be recalibrated when one is replaced. This is usually done with a scan tool that has calibration options. This is also where having the HVAC module scanned for codes would have been a good idea, it would have directed you to the exact problem instead of just changing a part. You should see the air mix door move its full range when changing from full hot to full cold. It's possible there are other issues going on here. Did you change the actuator with the correct wire colors for the air mix door? This one here.
Image (Click to make bigger)
Wednesday, July 9th, 2025 AT 9:14 AM