Almost cranks but will not quite crank?

Tiny
54&LEARNING
  • MEMBER
  • 1991 CHEVROLET SILVERADO
  • 4.3L
  • V6
  • 2WD
  • AUTOMATIC
  • 188,000 MILES
Truck cut off on me will not restart. I have replaced the fuel pump filter and battery. I picked all the relays everything comes on fuel pump and all still won't crank. Is it possible to hotwire the 5-prong fuel pump relay on the firewall under the hood and if so, what number do I run the wires from and to. Truck almost cranks but won't quite crank. And yes, I do have the fuel filter in the correct way the arrow pointing towards the motor. Also, the truck is getting gas when I take the breather off and I have somebody try to crank it I can see the gas.
Wednesday, March 12th, 2025 AT 5:49 PM

10 Replies

Tiny
54&LEARNING
  • MEMBER
  • 7 POSTS
On further thinking could it be the oil pressure sensor is bad? If so, where is it and how do I remove it?
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Thursday, March 13th, 2025 AT 4:42 AM
Tiny
STEVE W.
  • MECHANIC
  • 13,947 POSTS
Okay, you say it cranks but doesn't crank? So, do you mean it turns over when you turn the key but doesn't start? Or does it start up and then shut off after about 3 seconds? If that is the issue, then the fuel pump likely isn't turning on when it should. That system works normally by the relay turning the pump on for about three seconds to prime the system. Then the engine turns over. If it makes oil pressure and actually starts running the oil pressure switch sends power to the fuel pump and it runs. That also acts as a fuel shut off in the event of the engine stalling or an accident that causes something like a roll-over, so the engine loses oil pressure. As soon as the pressure drops the pump shuts off. There are a couple common failures. The pumps and connectors and the oil pressure sender. A simple way to test is to run a jumper wire to the prime connector which is a red wire that is normally wrapped in the harness near the relay. Or if you go to the ALDL connector under the dash and find terminal G and connect 12 volts there, both bypass the relay (relay must be installed though) and oil pressure switch and powers the pump. So, if you can attach power there and the truck runs you know the pump is okay and the wiring from the relay to the pump is good. If it primes the system and tries to start you know the relay is switching and the ECM is turning it on so that wiring is okay. That leaves only the oil pressure switch and the wiring for it. To test it the easiest way you just buy the replacement unit and install it. It is under the distributor at the rear of the engine. The old one unscrews and the new one screws in be careful though, it is a tapered thread and it's very easy to accidently tighten it too far and crack the adapter. I normally apply a couple wraps of Teflon tape and then screw it in just tight. There is no tech spec on that just until it doesn't leak. Now if it runs you should be good.
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Thursday, March 13th, 2025 AT 8:54 PM
Tiny
54&LEARNING
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Is this the oil pressure switch?
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Friday, March 14th, 2025 AT 10:29 AM
Tiny
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I went ahead and replaced the oil pressure switch and still need won't crank. I don't know what else to do.
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Friday, March 14th, 2025 AT 4:38 PM
Tiny
STEVE W.
  • MECHANIC
  • 13,947 POSTS
Did you try bypassing the power to the pump yet? If it runs that way then there is a wiring issue.
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Friday, March 14th, 2025 AT 6:29 PM
Tiny
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No I haven't done that, can you give me a visual on what you mean by bypassing I am a little lacking in that department
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Friday, March 14th, 2025 AT 6:57 PM
Tiny
STEVE W.
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You just need a chunk of wire to connect between battery power and the prime wire or the G terminal in the ALDL and see if the pump powers on and stays on and the engine runs. If it still doesn't start and run then we need to continue
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Friday, March 14th, 2025 AT 7:23 PM
Tiny
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That's what I am not sure of I get that I need 12v but where exactly do I get it from, plug one end of wire in G terminal and then where do I plug the other end into?
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Friday, March 14th, 2025 AT 7:44 PM
Tiny
STEVE W.
  • MECHANIC
  • 13,947 POSTS
Anyplace with battery positive, right at the battery works.
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Friday, March 14th, 2025 AT 8:23 PM
Tiny
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Ok I will have to try it in the morning I've been at it all day and I will let you know the results.
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Friday, March 14th, 2025 AT 9:04 PM

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