Fuel pump replacement

Tiny
BYRONHOWARD
  • MEMBER
  • 2004 FORD FOCUS
  • 1.8L
  • 4 CYL
  • 2WD
  • MANUAL
  • 300,000 MILES
What fuel pump do I need to purchase to replace mine?
Thursday, June 11th, 2020 AT 12:53 AM

1 Reply

Tiny
ASEMASTER6371
  • MECHANIC
  • 52,797 POSTS
Good morning,

I attached the fuel pump you need for your car.

I also attached the procedure for you as well.

Roy

REMOVAL

WARNING:
Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel related components. Highly flammable vapors are always present and can ignite. Failure to follow these instructions can result in personal injury.
This procedure involves fuel handling. Be prepared for fuel spillage at all times and always observe fuel handling precautions. Failure to follow these instructions can result in personal injury.

CAUTION:
If the liquid or vapor tube is damaged (torn, holes or delaminated) the affected tube assembly must be installed new. Do not use aftermarket sleeving. Do not re-adhere loose sleeving material.
When reusing liquid or vapor tube connectors, make sure to use compressed air to remove any foreign material from the connector retaining clip area before separating from the tube. Apply clean engine oil to the end of the tube before inserting the tube into the connector.

All vehicles
1. Remove the fuel tank.

Vehicles built up to 08/2002

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2. Disconnect the fuel supply tube from the fuel pump module.
1. Pull the red fuel line clip fully towards the fuel pump module.
2. While holding the red fuel line clip against the fuel pump module, firmly pull the fuel supply tube to disconnect it from the fuel pump module.

Vehicles built 08/2002 onward

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3. Disconnect the fuel supply tube from the fuel pump module.
1 Remove the red fuel tube retaining clip from the fuel pump module.
2 While holding the red fuel tube clip against the fuel pump module, firmly pull the fuel supply tube to disconnect it from the fuel pump module.

All vehicles

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4. Using the special tool, remove the locking ring.

Vehicles built up to 08/2002

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5. CAUTION: Make sure that the float or arm are not damaged while removing the fuel pump module.

Remove the fuel pump module.
1. Rotate the module counterclockwise.
2. Lift the module from the fuel tank.

Vehicles built 08/2002 onward

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6. CAUTION: Make sure that the float or arm are not damaged while removing the fuel pump module.

Remove the fuel pump module
Release the fuel pump module locking tangs.

INSTALLATION

1. NOTE: Lubricate the fuel tube fittings with clean engine oil. Align the fuel tube fittings and press together until a click is heard and then pull on the fittings to make sure they are fully engaged.

To install, reverse the removal procedure.
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Thursday, June 11th, 2020 AT 2:07 AM

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