Chassis Ear. That's exactly the kind of thing they're made for. If you want to do a visual test, look for oil leaking from the pinion seal. If you see that, try pushing the end of the driveshaft up and down. Sometimes a worn bearing will allow the pinion gear shaft to walk away from the rubber lip seal and let oil leak out.
You can try running the engine, in gear, with the tires off the ground, then listen next to the differential. Be careful to not let your hair get caught in the driveshaft. Some people use a long screwdriver to touch their ear on one end and the noise source on the other end.
Be aware, the most common causes of noises from a differential involve the depth of the pinion gear, and the side-to-side adjustment of the ring gear. Setting up an axle is quite tedious and time-consuming, and best left to specialists. The tooth contact pattern is checked with a special paint, then compared to drawings in the service manual. Once properly adjusted, that doesn't change on its own over time, so if you're hearing gear noise, the axle was likely worked on previously and not adjusted correctly at that time.
Wheel bearing noise on a solid axle is not common. It is too small and turns much too slowly to make enough noise to hear. Also, your previous descriptions don't match most driveline noises.
I can't stress enough that you would be done with this problem if you had a Chassis Ear. I just did a search on eBay and found super good deals on a bunch of them. I bought mine about ten years ago for $200.00. Today, I found the same model for way less than half of that, plus a number of other models I've never seen before. One of them has a "Buy it Now" price of only $54.00 with free shipping. That's less than the cost of one wrong part.
With six channels, clip one microphone to the bump-stop bracket right above the pinion gear. That will pick up noise from anything inside the differential. Place microphones on the steel brake lines at each rear brake backing plate. Those will detect noise from the axle bearings. You can place a pair of microphones next to each front wheel bearing too, but since those wheels turn left and right, be sure to route the wires in such a way as the tires won't catch them. You can also clip them to the coil springs when you have that type of front suspension. Coils don't make noise on their own, but they can transmit it from other nearby sources.
As you switch between the microphones while driving, if one is much louder than the others, concentrate on that one's location, and move the others around to various spots in that area, then go for another test drive. In this way, you can narrow down the source.
One thing I noticed with these microphones is they tend to detect noises that are transmitted through the clamps they're mounted to. What I mean is they have to be in contact with whatever is causing the noise. If a microphone is just hanging in the air, or clipped to soft rubber or plastic parts, it will likely not pick up any sound. They are really effective at picking up sounds transmitted through metal parts.
Another source of noise that can be rather elusive is idler pulleys on the engine. They usually DO make noise while idling with the hood open, and we often identify the noisy one with that long screwdriver I mentioned, but with the Chassis Ear, it's easy to show your customer what you found. This too doesn't agree with your previous descriptions, but it's still worth mentioning.
As for removing the differential cover, the only thing you can see visually is a broken tooth on the ring gear. That is extremely rare and would create a different type of noise. Tooth noise also usually changes between accelerating and coasting. If one of the carrier bearings was bad, the ring gear could bounce up and down leading to a horrendous crunching noise.
Monday, September 15th, 2025 AT 3:40 PM