Codes P0304 and P0440, intermittent loss of power?

Tiny
CHEVYGAL85
  • MEMBER
  • 1998 CHEVROLET S-10
  • 2.2L
  • 4 CYL
  • 2WD
  • MANUAL
  • 230,000 MILES
Hi there,

At first, it was throwing a p0304 and p0440 code. Misfiring very badly and the CEL would flash at times, especially at high speeds. I changed the plugs, wires, coil, and module. Needed to be done anyway, but no change from any of that. Cleared the codes and they came right back. Then I changed the fuel filter and injectors. It ran Perfect for about a week. I cleared the codes, and they didn't come back. After that week I had a loss of power going about 70 MPH. Flashing CEL. This time code P0303. Drove it like this for a few days. Flashed again and threw a Po325 knock sensor also. Cleared codes and have not seen the p0325 since, only p0303. I did a compression test, perfect compression. But the spark plugs were bridged. I had gapped them to the Chilton.06. Saw later engine bay says.05. I put a new set gapped correctly. Did a fuel pressure test at rail. Good at prime and idle. But I do notice a whine coming from my gas tank so I'm suspecting my pump may be acting up intermittently and causing misfires. Any suggestions for further diagnostics? Can a failing pump cause a one-off knock sensor?
Sunday, December 18th, 2022 AT 2:49 AM

1 Reply

Tiny
KEN L
  • MASTER CERTIFIED MECHANIC
  • 42,965 POSTS
Yep, weak fuel is common on these vehicles. To be sure this is the problem let's do a fuel pressure test which you can rent a gauge for cheap or free at the auto parts store. Here is a guide to help walk you through the process and I have included the fuel pressure specs and how to change the pump out just in case you need it.

https://www.2carpros.com/articles/how-to-check-fuel-system-pressure-and-regulator

Pressure 55-60 PSI
Open Throttle 66 PSI

Check out the images (below). Please let us know what you find. We are interested to see what it is.
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Monday, December 19th, 2022 AT 9:37 AM

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