Engine sputter

Tiny
RICH BOYER
  • MEMBER
  • 1991 TOYOTA CAMRY
  • 2.0L
  • 4 CYL
  • 2WD
  • AUTOMATIC
  • 168,000 MILES
Started engine and let it warm up from cold. Drove approximately 3 miles to the local gas station and shut off. Ran fine. Came back out few minutes later, started car which started fine. Accelerate to get on highway and engine is sputtering like not enough fuel or running on 2 or 3 cylinders. New fuel filter changed, drained gas from tank with new gas put in. Engine codes were #24 and #31 obd1. Air meter sensors cleaned with MAF spray then codes cleared and haven't returned. What can this be?
Tuesday, February 18th, 2020 AT 6:52 PM

6 Replies

Tiny
JACOBANDNICKOLAS
  • MECHANIC
  • 108,117 POSTS
Hi,

The air flow meter could be going bad or you could just have a poor connection. Here is a test for checking the sensor. You will need a digital multi meter to do this, but it really isn't hard. Here are a couple links you may find helpful:

https://www.2carpros.com/articles/how-to-use-a-voltmeter

https://www.2carpros.com/articles/how-to-check-wiring

Here are the directions for checking the sensor. The attached pics correlate with these directions and provide the needed specs for testing.

____________________________________

1991 Toyota Camry Sedan 2WD L4-2.0L (3S-FE)
Component Test
Vehicle ALL Diagnostic Trouble Codes ( DTC ) Testing and Inspection Manufacturer Code Charts Engine Control System DTC 31 Component Test
COMPONENT TEST
1. Disconnect Air Flow Meter connector.
2. Using an Ohmmeter, measure the resistance between each terminal. (Refer to chart)

Testing Air Flow Meter
pic 1

Air Flow Meter Flap Resistance Chart
pic 2

3. If the readings are not as specified, replace the Air Flow Meter.
4. If readings are normal, remove the Air Flow Meter.

Removing Air Flow Meter
pic 3

5. Using an Ohmmeter, measure the resistance between the terminals while moving the flap (measuring plate).

Air Flow Meter Flap
pic 4

6. Refer to resistance chart for correct readings.

Air Flow Meter Flap Resistance Chart

pic 5

7. If readings are not as specified, replace the Air Flow Meter.
8. Check that flap does not bind and moves smoothly in its travel.
9. Reinstall Air Flow Meter and reattach the connector.

______________________________

Let me know if this helps. Also, I assume since you have asked, the vehicle is still running the same. If this checks good, I would check fuel pressure to confirm it is within spec. It could be low or even too high if a regulator has failed.

Here is a general link that shows how to test fuel pressure.

https://www.2carpros.com/articles/how-to-check-fuel-system-pressure-and-regulator

Here are the directions specific to testing fuel pressure on this vehicle. The remaining pics correlate with the directions.

____________________________

1991 Toyota Camry Sedan 2WD L4-2.0L (3S-FE)
Fuel Pressure Test
Vehicle Powertrain Management Fuel Delivery and Air Induction Fuel Pump Fuel Pressure Testing and Inspection Component Tests and General Diagnostics Fuel Pressure Test
FUEL PRESSURE TEST
FUEL PUMP QUICK CHECK:

1. Check that battery voltage is at least 12 volts.
2. Turn on the ignition switch.
3. Using a service wire, short terminals +B and FP on the engine check connector. The fuel pump should operate.
Shorting Fuel Pump Test Terminals

pic6

4. Feel the fuel hose coming from the fuel filter to the fuel rail. The fuel flow should be felt, if the fuel pump is operating.
EFI Fuel Filter

pic 7

5. If not, perform pressure test below.
6. If fuel flow is felt, fuel pump operation is indicated, although fuel pressure may not be correct. For an accurate diagnosis, perform pressure test.

FUEL PRESSURE TEST:

1. Check that battery voltage is at least 12 volts.
2. Disconnect battery negative terminal.
3. Remove fuel delivery pipe between Cold Start Injector and fuel rail. Use caution if the fuel system is still under pressure.
Disconnecting Cold Start Injector Delivery Pipe

pic 8

4. Connect a suitable fuel pressure gauge to the fuel rail using the union bolt and gaskets to provide a tight seal.
Connecting Fuel Pressure Gauge

pic 9

5. Wipe off any gasoline that may have escaped when the fuel pipe was disconnected and reconnect negative battery terminal. Turn on the ignition switch.
6. Using a service wire, short terminals +B and FP on the engine check connector. The fuel pump should operate and cause the pressure gauge to deflect.
Shorting Fuel Pump Test Terminals

pic 10

Fuel Pressure: 38 - 44 PSI (265 - 304 kPa)

7. If pressure is low, check fuel pump output and/or fuel filter for restrictions. If pressure is high, refer to FUEL PRESSURE REGULATOR/FUEL RAIL and test components.
8. If there is zero fuel pressure, check fusible links, fuses (EFI 15A, IGN 7.5A), EFI Main Relay and circuit wiring. Refer to CHASSIS ELECTRICAL DIAGRAMS for circuit schematics.
9. If no problem is found with the above components, go to the gas tank and listen for sound from the electric fuel pump.
10.If sound is heard, confirm that there is fuel in the tank.
11.If no sound is heard, remove the fuel pump from the tank, (refer to COMPONENT REPLACEMENT AND REPAIR PROCEDURES), and bench test the fuel pump with battery current.
12.If fuel pump does not operate, replace the fuel pump.
13.After repairs are made, remove all test equipment from engine, start engine and check for fuel leaks.

___________________

Let me know if this helps. Also, let me know if any new codes have come up and exactly how the vehicle is running now that you have done work. If you were extremely low on fuel when this happened, make sure to check fuel pressure. Also, I need to know if the tank was filled beyond when the pump automatically clicks off.

Take care and I'll watch for your reply.

Joe
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Tuesday, February 18th, 2020 AT 7:11 PM
Tiny
RICH BOYER
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  • 4 POSTS
When I drained gas, I used the jumper wire on the diagnostic port. When gas was finished draining the gauge was setting on empty. Pump is working but I will check pressure next.
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Wednesday, February 19th, 2020 AT 11:08 AM
Tiny
RICH BOYER
  • MEMBER
  • 4 POSTS
Looks like 6 wires but 7 slots.
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Wednesday, February 19th, 2020 AT 11:11 AM
Tiny
JACOBANDNICKOLAS
  • MECHANIC
  • 108,117 POSTS
Yes, that is correct. The plug is designed to hold up to seven wires but only six of the terminals are used. If you look at the first picture I attached above, it shows it. I attached the picture again below, highlighted the connector locations and circled the empty slot.

Let me know what you find.

Joe
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Wednesday, February 19th, 2020 AT 7:45 PM
Tiny
RICH BOYER
  • MEMBER
  • 4 POSTS
Had a car run this way a long time ago and remembering what the problem was, I went past the fuel issue and started looking in the distributor and low and behold; coil. I really don't know how it ran whatsoever.
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Thursday, February 20th, 2020 AT 12:50 PM
Tiny
JACOBANDNICKOLAS
  • MECHANIC
  • 108,117 POSTS
Wow! I can't even say how that happened. Is it running better now?

Joe
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Thursday, February 20th, 2020 AT 6:41 PM

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