A/C system relay

Tiny
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  • 2000 MITSUBISHI MIRAGE
  • 1.5L
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  • 2WD
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  • 100,000 MILES
Do the 2 relays for the A/C system in the car listed above always have 12 volt power going to them even with the key off and removed from the ignition? There are 2 relays and 1 10 amp fuse.
Both the A/C clutch and condenser fan relays have 12 volts present at all times. Key on, key off and removed.
Would this mean a worn ignition switch, or perhaps a ECM problem?
Thursday, April 8th, 2021 AT 3:26 PM

44 Replies

Tiny
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Good afternoon,

I attached the wiring diagram for you of the relays.

https://www.2carpros.com/articles/how-to-check-wiring

https://www.2carpros.com/articles/how-to-use-a-voltmeter

https://www.2carpros.com/articles/how-to-check-an-electrical-relay-and-wiring-control-circuit

Yes, they should have power to them when the key is off. The fuses that supply power are hot all the time. I circled that for you.

https://www.2carpros.com/articles/car-air-conditioner-not-working-or-is-weak

Roy
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Thursday, April 8th, 2021 AT 3:46 PM
Tiny
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Okay, very helpful. I was stumped about the power to the 2 relays.
Now the other day I was able to jump the 2 pins that are not hot, and was able to get the A/C clutch to engage, but in testing it again yesterday I cannot get the clutch to engage.
At the same time I also jump the low pressure switch. Just in case the system was low on Freon, which it shouldn't be unless it developed a major leak. The short of it, I cannot get the compressor to engage. I also swapped the 2 relays with no luck either. Even the condenser fan will not come on when jumped. It is a fairly new fan, and I replaced the compressor less than a year ago. I've pulled the relays and powered them up with a 12 volt battery on the bench, and I do not hear any click, nor do the other 2 pins that are normally open seem to close. The ohm reading was around 0.93. Using the meter with the sound test for continuity. Looking down the stuff you sent. Is it possible the ECM failed in that circuit? But I do have power to the relay's. Thanks so much.
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Thursday, April 8th, 2021 AT 4:12 PM
Tiny
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Follow the guide for the relay test. If you power a ground, you will damage the relay so be careful jumping out the pins.

I would start by checking the high and low side pressures on the system to be sure there is enough pressure in the system.

Roy
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Thursday, April 8th, 2021 AT 4:17 PM
Tiny
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Thanks Roy, I'll double check my hi/lo pressures. I have a manifold gauge set, so no worries. Question about the 2 relays in the A/C box (fig A) w/1 10 amp fuse.
If those relay's are always hot, wouldn't that mean the relay is always energized, thus closing the circuit and sending power to the A/C clutch? When you turn the dash button on for A/C, just what is it turning on if the relay's are already hot?
Plus in 3rd diagram, left side, there is a J/C 5 located behind right side of dash. Passenger side with 12 13 14. What is that item?
Is there a fuse in the box under the drivers side that plays any roll in the A/C system?
I don't think there is, but worth asking.
Thanks again Roy.
Terry
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Thursday, April 8th, 2021 AT 6:19 PM
Tiny
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Roy, to add to the other thread just before this one, and 1st thread.
You said "Yes the fuse's are always hot". Thing is the 2 relays are always hot as well. Guessing those would be pins 2 and 4. The pins are not numbered on the relay, and there is no diagram. Attached a picture of one of the relays. The copper (back pins) are always hot. Where they plug into the socket. The socket has 12 volts no matter. Key on, or off. They are hot too. That shouldn't be like that right? That's what I'm after. Or are they hot all the time as well? That was part of the query about the ECM perhaps having a problem now. Sorry to bother, but just wish to confirm. Thanks again Roy, Terry
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Thursday, April 8th, 2021 AT 7:11 PM
Tiny
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Okay, again, there should be power at all times to the pins. That is normal. So far, I see no issue with the relays.

Did you check for power to the fan motors?

Roy
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Friday, April 9th, 2021 AT 2:47 AM
Tiny
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Hi Roy,

Okay, I have static pressure with gauges.
I can jump pins 1 and 3 on both relay's (assuming they are pins 1 and 3) and I can engage the compressor clutch, and I can engage the condenser fan. They continue to work okay.
Pins 2 and 4 don't seem to be engaging the relay as they should. So whatever feeds those 2 pins in each relay is perhaps part of the problem?
As a footnote: I did swap out the ECM today, and installed my original ECM when the car had some other issues only to find those were really more or less self inflicted problems. Since resolved. So my original ECM was okay.

In the first diagram you provided (attached) upper right side, references a junction box under left side of dash behind the kick panel for the blower motor relay. I don't see those fuses or relay in that box. Am I missing something? Attached picture of the cover for that box. Is fuse 6 actually in the engine compartment left side #6 (attached cover) and the 25 amp fuse referenced as fuse # 10, 25amp. Where is it actually? Perhaps #17 under the hood as well? Anyway, all the fuses in that junction box check out as well. Only fuse blown was the cigarette lighter, so I replaced it.

The A/C switch on the dash appears okay or so says the warning light that comes on when you depress the A/C button. The blower motor works with all speeds just fine as well.
Short of chasing down actual wiring from terminal to terminal. Is there anything that jumps out for you now? Or is it chase down each single wire now from end to end?
Thank you Roy, and stay safe out there.
Regards,
Terry
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Saturday, April 10th, 2021 AT 7:52 PM
Tiny
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How many powers in each relay? You need 2 powers to the relays.

Roy
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Sunday, April 11th, 2021 AT 1:32 PM
Tiny
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I'll have to recheck. What I originally called pins 2 and 4 in a previous response, are the pins 1 and 3 I jumped to get both the compressor and condenser fan running. So I'll re-check for power on the other pins, and those would be the coil side of the relay.
Is there a chance the temperature switch on the compressor has failed? Have you seen that sort of failure before? This is a rebuilt compressor.
Anyway, I'll check for power on the other side of the relays (coil side).
Thanks Roy.
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Monday, April 12th, 2021 AT 12:01 PM
Tiny
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It is possible but must be confirmed. Check for power on both sides of the switch with the key on.

Roy
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Monday, April 12th, 2021 AT 12:30 PM
Tiny
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You know, thinking of it, I'd have to say the temperature switch on the compressor itself is okay.
The clutch will engage when jumped, and it has to pass through that switch to engage the clutch. Attached, combined diagram of the 3 you sent, with some questing in the drawing.
Circled in red the 2 relays, and below in the drawing asking about J/C 5. Thanks Roy.
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Monday, April 12th, 2021 AT 1:56 PM
Tiny
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Okay, I need to know if you have the 2 powers to the relays.

Roy
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Monday, April 12th, 2021 AT 2:39 PM
Tiny
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Key On, ACC, engine not running.
On the Condenser Fan Relay, I have 12 volts at pins 1 and 3.
And 12 volts at pins 2 and 3.
On the Compressor Relay, I have 12 volts at pins 1 and 3.
And the meter shows about 0.12 volts at pins 2 and 3.
Positive prob on pins 1 and 2 - Neg. Prob on pins 3.
Is that what you're after? Or do I need to test for voltage differently?
If I do. Tell me just where you wish for me to test for voltage and pin arrangement.
Example: pins 1 and 3 = 12 volts (key on and key off).
Pins 2 and 4 or Pins 2 and 3 or battery ground/chassis ground.
Roy, I am pretty fair with hard part repairs and did some pit crew work on a super modified, but this electrical seems to escape me at the moment. Sorry, but point me and I'll sic-em.
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Monday, April 12th, 2021 AT 10:59 PM
Tiny
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Okay, good.

When you said static pressure before, what was the high and low side pressure of the system?

Roy
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Tuesday, April 13th, 2021 AT 1:11 AM
Tiny
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I'll have to check again. The service valve on the high side of my hose leaks, so checking it will loose additional Freon. I can tell you that when I jump pins 1 and 3 on the compressor relay, it did engage the clutch and I let it run for a while like that. The air was very cold still.
So I'd say pressures are in range.
On my relay voltage testing. The Compressor relay, I have 12 volts at pins 1 and 3, but
about 0.12 volts at pins 2 and 3. Not even a full volt.
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Tuesday, April 13th, 2021 AT 10:57 AM
Tiny
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Okay, you need power on pin 1 and pin 4. Once the ECM grounds the control side, power will be sent to the compressor. The power that is missing comes direct from the ECM.

You may have a bad ECM.

Roy
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Tuesday, April 13th, 2021 AT 12:06 PM
Tiny
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I just changed the ECM this last weekend. I had replaced it a couple years ago thinking it was a problem with the way the car was running. Come to find out that the ECM was fine and it was due to a rag accidentally being stuffed by the battery and into the air cleaner tube. Once the rag was removed the car ran fine again. Odd. LOL.
So the ECM I originally had has been put back in, and the A/C was okay back then. What are the odds of having 2 ECM's both with a fault for the AC system?
What is the ECU on top of the evap unit? Is that part still available? Finding another ECM will be a challenge as well. Thank you Roy.
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Tuesday, April 13th, 2021 AT 12:25 PM
Tiny
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Did you have the ECM programmed to your VIN?

Roy
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Tuesday, April 13th, 2021 AT 12:45 PM
Tiny
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For the 2000 model no programming is required for the ECM's.
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Tuesday, April 13th, 2021 AT 1:01 PM
Tiny
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The ECM must be programmed to your VIN number or some of the functions will not work due to VIN mismatch.

I attached the process for you. Get to step 5 and see what it says.

Roy
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Tuesday, April 13th, 2021 AT 1:15 PM

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