2004 Toyota Corolla Diesel in gas engine

Tiny
GAILIGATOR
  • MEMBER
  • 2004 TOYOTA COROLLA
Engine Mechanical problem
2004 Toyota Corolla 4 cyl Front Wheel Drive Automatic 76k miles

There was only about 2 gallons of gasoline in the tank when I accidentally put 5 gallons of diesel in the tank. I didn't realize what I had done until about 3 miles down the highway (going about 45-50 mph) when the car just stopped accelerating, but the engine didn't die - I turned the car off. So, I towed it to a shop. They went through two sets of spark plugs and quite a few hours of work.$600 dollars later, I took it home, and the check engine light came on for the first time after driving on the freeway for about 20 minutes. So, I took it to them again and they said it is my catalitic converter. They're not sure if it's bad, or just plugged. They said the part would be 600 dollars.I know, it contains platinum. So, I have three questions: 1.) If this part just helps to break down hydrocarbons and carbon monixide to cut down on emissions, will the car suffer AT ALL if we just remove it? 2.) If the converter is said to be plugged, can it easily be cleaned? (What would be reasonable for a shop to charge?) 3.) If the converter's melted, could that be attributed to the initial 3 mile drive directly after putting diesel in it? Or could the shop have caused it by not draining the diesel enough before running it? Thank you so much for your time!
Tuesday, June 9th, 2009 AT 1:11 AM

1 Reply

Tiny
MMPRINCE4000
  • MECHANIC
  • 8,549 POSTS
You will have to drain and flush the entire fuel system, from tank to fuel rail.

Generally adding diesel to a gas engine will cause it to smoke, will ruin all O2 sensors and can clog CAT. A backpressure test or visual inspection will tell you if CAT is bad.

Removing CAT is illegal in all states, no mechanic would do it because of possible fines.
While car will run without CAT, the PCM will send error codes, so the sheck engine light will always be on (O2 sensors).

When you took to garage, they should have drained and cleaned entire fuel system, CAT's cannot be cleaned, If melted they must be replaced.

Most Toyota CAT's are bolted on, remove it and inspect it. It is a honeycomb and if plugged or melted it will have to be replaced.
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Tuesday, June 9th, 2009 AT 7:15 AM

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