Starter removal issue

Tiny
SHARON195482
  • MEMBER
  • 1995 FORD EXPLORER
  • 4.0L
  • 4WD
  • AUTOMATIC
  • 200,000 MILES
Starter went out. I'm replacing it and I got the starter bolts out finally from under the vehicle. Now I dropped the starter down and it wont fit out due to the driveshaft blocking the way. It even looks like with the drive shaft removed it wouldn't fit out. How do I get my starter out? . Also tried removing it from up top as well as side tire well. The steering wheel column blocks me on the drivers front tire side. Any ideas would be helpful I've looked online everywhere for videos and any advice but can't find anything.
Tuesday, August 18th, 2020 AT 9:36 PM

7 Replies

Tiny
JACOBANDNICKOLAS
  • MECHANIC
  • 108,192 POSTS
Hi,

If you bring the opposite end out first and then angle the starter motor, you should be able to get it past the drive shaft/differential. I'm not there to know what all was tried, so please bear with me. Can it go out through the front or is the exhaust in the way? I don't ever recall having trouble.

Worst case, you may have to support the engine and unbolt the left motor mount and slightly lift that side of the engine, but I do not remember ever doing that.

Let me know.
Joe
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Tuesday, August 18th, 2020 AT 9:45 PM
Tiny
4DRTOM
  • MECHANIC
  • 467 POSTS
Hello,

It has been a while since I've done that year Explorer but it will come out the bottom without removing anything. I think you need to turn it so that the drive gear is facing up I'm pretty sure it will slide by the axle and the upper lip that gets in the way I'm pretty sure when you angle it right you can get it by like getting a couch through a doorway. At the spot where where the axle meets the transmission.
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Tuesday, August 18th, 2020 AT 9:52 PM
Tiny
SHARON195482
  • MEMBER
  • 3 POSTS
Hello, my husband got it off today but in order to get it off he had to take the drive shaft out, loosen a motor mount and move the motor over to get the starter past the transfer case lip and the yolk. But now after he had everything back together hes still having the same problem as before; one single click when he turns the key to start it. The click is coming from the starter relay next to the battery. What do you recommend trying next since he changed the starter and its doing the same thing? Thank you all for replying so fast and trying to help!
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Wednesday, August 19th, 2020 AT 10:05 PM
Tiny
BMDOUBLE
  • MECHANIC
  • 1,139 POSTS
I've attached a diagram of two things to verify, power and ground at the starter.
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Thursday, August 20th, 2020 AT 10:01 AM
Tiny
4DRTOM
  • MECHANIC
  • 467 POSTS
Hi,

Well, do you have a test light? Your going to have to follow the power down the circuit starting at the battery you want a consistent bright light the whole way, attach a good ground and with someone turning the key into the crank position check down the line, first the positive cable at the battery then over to the relay one terminal power on (bright light) one turns on with the key (bright light). If you have that right to the starter, first the main post (bright light), then second small wire on with the key (bright light). If it passes that the starter needs a bench test.
Tom.
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Thursday, August 20th, 2020 AT 10:10 PM
Tiny
SHARON195482
  • MEMBER
  • 3 POSTS
He just replaced the starter and he tested the new starter before it was put in as well. But now he found out his battery is no good, going to put in a new one tomorrow and see if it starts with the new battery and new starter.
Before he put the starter and new battery in there was a single click coming from the starter relay when he turned the key to start it, that is why he thought maybe the starter was bad and put the new one in. But if he puts the new battery in tomorrow and still doesn't start. Could this possibly be the starter relay?
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Thursday, August 20th, 2020 AT 10:19 PM
Tiny
4DRTOM
  • MECHANIC
  • 467 POSTS
That very well could be the problem, low voltage all the way under load. The light will tell you that to, on the very first test I listed the light will dim but not go out. When turned to the crank position. It should be bright the whole time and not dim.
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Thursday, August 20th, 2020 AT 10:28 PM

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