Patching a fuel tank on my car.

Tiny
ALLEN FENWICK
  • MEMBER
  • 2004 OLDSMOBILE ALERO
  • 3.4L
  • 6 CYL
  • 2WD
  • AUTOMATIC
  • 86,000 MILES
How can I patch a fuel tank on my car without taking it off or replacing it? The whole is pretty small and I think it was caused by a mechanics shop that punctured it with a jack because I found the leak had a patch on it that I had not put on it. It only leaks when the tank is more than half full. I have tried patching it several times with only temporary results only lasting at the most a few months. The tank is some of type of plastic which is what I think is the problem with getting good adhesion on the patch. Each time I have patched it, I have removed the old patch, cleaned it up with degreaser and thoroughly scrubbed it with soap and water. I have sanded it to rough it up a little to get better adhesion. I have removed the gas cap to prevent any pressure in the tank while the patch is curing. I have tried the epoxy patch the you can buy in a parts store that says it for gas tank repairs. I have tried regular JB Weld and marine JB Weld that says works on gasoline applications. I have even tried a small screw in the hole with some JB Weld acting as a thread filler. The patch stays on, but it starts to leak by after a few weeks or months. Is there anything else I can try to patch it? If I have to replace the tank, how difficult do you think it would be to do myself? It is a 2004 Oldsmobile Alero 6 cylinder.
Saturday, April 23rd, 2016 AT 10:26 AM

3 Replies

Tiny
WRENCHTECH
  • MECHANIC
  • 20,757 POSTS
You do not repair fuel tanks, you replace them.
Nothing will work and it is dangerous.
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Saturday, April 23rd, 2016 AT 10:30 AM
Tiny
ALLEN FENWICK
  • MEMBER
  • 2 POSTS
If it is so dangerous, why do the auto parts store sell fuel tank patch kits?
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Saturday, April 23rd, 2016 AT 4:07 PM
Tiny
WRENCHTECH
  • MECHANIC
  • 20,757 POSTS
If you learn anything it is that businesses or in this case auto parts stores, will sell anything that they can convince anyone to buy. There is an isle in there that is commonly know as the "snake oil" isle. It does not matter if it works or is even the right thing to do. It is all just marketing.
Leaking fuel and an unreliable fuel tank is dangerous and no one can debate that.
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Saturday, April 23rd, 2016 AT 4:11 PM

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