High Pressure switch explosion

Tiny
GUNNERGARIDEL
  • MEMBER
  • 2002 GMC SIERRA
  • 6.0L
  • V8
  • 2WD
  • AUTOMATIC
  • 319,000 MILES
Greetings:

I watched your YouTube video on how to vacuum down and recharge the system, but things did not go according to your video. :(

I have the truck listed above 1500hd w/6 liter. I was in the process of replacing my compressor which was bad. I installed a new compressor, new condenser, new accumulator drier, replaced the low- and high-pressure switches on the accumulator and the back of the compressor. I followed your video to the letter, including not opening the high-side manifold gauge. I ran vacuum tests for 30 minutes, waited 10 minutes, and perfect -- no leaks!

So, I proceeded to load Freon, and the same thing happened the last two days: within 30 seconds after beginning to add Freon, the high-pressure switch on the back of the compressor blew out! I assumed it happened yesterday because I had not properly installed the split ring to hold the high-pressure switch in place, so I carefully checked to ensure the split ring was installed properly.

Today, the same thing happened again -- within 30 seconds there was a loud hissing, then a 'pop', and the high-pressure switch had blown out again. Can you tell me why this happened, and what I can do to correct this and ensure it does not happen again?

Dudley Garidel
Baton Rouge, LA
Semper Fidelis! CWO4 USMCR [Ret] 17 February 1969 - 1 August 2004
Tuesday, May 10th, 2022 AT 4:53 PM

15 Replies

Tiny
STEVE W.
  • MECHANIC
  • 15,233 POSTS
Okay, so, you pulled a vacuum and had no leaks, Which way are you adding the R134A? Can needs to be used with the tap and hose up, if you tip it over you get liquid into the system and liquid doesn't compress and can damage the compressor and blow out the high-pressure parts. You want to charge with vapor only and let the system work to fill itself. If it is warm out it can take a bit and you may need to put the cans in a hot water bath to get it to flow in faster.
Was this
answer
helpful?
Yes
No
Tuesday, May 10th, 2022 AT 10:30 PM
Tiny
GUNNERGARIDEL
  • MEMBER
  • 32 POSTS
Hi, Steve!

Just wanted you to know your advice was spot-on! Everything worked. Thanks.
Was this
answer
helpful?
Yes
No
Monday, May 16th, 2022 AT 2:24 PM
Tiny
KEN L
  • MASTER CERTIFIED MECHANIC
  • 54,137 POSTS
STEVE W. is one of our best! Can you please leave us a rating? (copy entire link)

https://www.google.com/search?q=2carpros&gs_ivs=1#lrd=0x80dcd47364be5d0d:0xba091aa4209f4497,1,,,&tts=0

and

https://www.sitejabber.com/reviews/2carpros.com

Use 2CarPros anytime, we are here to help. Please tell a friend.
Was this
answer
helpful?
Yes
No
Monday, May 16th, 2022 AT 2:25 PM
Tiny
GUNNERGARIDEL
  • MEMBER
  • 32 POSTS
  • 2002 GMC SIERRA
  • 6.0L
  • V8
  • 2WD
  • AUTOMATIC
  • 316,000 MILES
I just replaced the A/C compressor in my truck listed above 1500hd. I also replaced the accumulator drier and the liquid insert [forget the name now] along with the high-pressure switch on the back of the compressor.

After I added Freon, I ran a diagnostic check with the A/C manifold gauge set.

With my A/C set on MAX and recirc, the gauges read 90PSI on the Low Side and 15 [yes, 15] PSI on the High side. What bothered me most though was when the compressor kicked on, the low side pressure decreased but the high side pressure did not change.

Obviously, I did something wrong or installed something incorrectly. Please give me any advice as to what I should check or where I should go from here?

Dudley "Gunner' Garidel
Baton Rouge, LA
Was this
answer
helpful?
Yes
No
Saturday, April 19th, 2025 AT 12:41 PM (Merged)
Tiny
JACOBANDNICKOLAS
  • MECHANIC
  • 110,176 POSTS
Hi,

For the pressures to be off that far, it sounds like the compressor you got is bad. By chance, is it a remanufactured compressor?

Did you replace the liquid line from the evaporator or are you referring to the orifice tube? If you feel the liquid line between the condenser and evaporator, does it get hot?

Take a look through this link. It explains common problems.

https://www.2carpros.com/articles/car-air-conditioner-not-working-or-is-weak

Also, here is a link that provided directions for replacing the compressor. Take a look through it to see if anything was missed.

https://www.2carpros.com/articles/replace-air-conditioner-compressor

Let me know. Also, let me know if this is a remanufactured compressor. My first thought is the compressor, but you could also have a plugged orifice tube or expansion valve

Let me know.

Take care,

Joe
Was this
answer
helpful?
Yes
No
Saturday, April 19th, 2025 AT 12:41 PM (Merged)
Tiny
GUNNERGARIDEL
  • MEMBER
  • 32 POSTS
  • 2002 GMC SIERRA
  • 6.0L
  • V8
  • 2WD
  • AUTOMATIC
  • 321,000 MILES
Greetings:

About 6 weeks ago, I installed a new A/C Compressor, A/C Condenser, Accumulator Drier, Liquid Line, Discharge Line, Suction Line, A/C Serpentine belt and a De-slugger.

Everything has been working fine until this past Saturday, July 23rd. I left to run an errand and turned on the A/C as I pulled away. It came on fine with cooling air for about 5 minutes, then suddenly, without warning or any other indicator, it stopped blowing cool air and only blew hot air [I say 'hot' because I live in Baton Rouge, LA, and July is hot as hell around here].

Today I tried to diagnose the problem. I checked all fuses related to HVAC or A/C and the A/C Relay. All were fine and worked.

I then put the A/C manifold gauge on with the engine running and A/C on to see if a freon leak had developed. The low side read 110 and the high side was between 110 and 150, although I forget the exact reading. I assume, therefore, from the reading there is NO freon leak.

I did watch a YouTube [YT] video on check A/C fuses and relays, and the narrator did say something I had not heard before. I have a bad ABS module which I'm about to replace, which has been frequent warning lights. The YT narrator said sometimes the computer will not allow the A/C compressor to kick on if there have been too many warning lights from a problem.

At this point, other than the ABS module issue, I'm out of ideas. If it's a matter of returning the compressor, I'll do so, as I spoke to parts people where I do business, although the thought of having to return the compressor for a replacement makes cold shivers run up and down my spine even in July.

I guess I'm asking for any ideas as to other things I might consider before I look at returning the compressor. Any help you can give me will be much appreciated.

Dudley Garidel
Baton Rouge, LA
Was this
answer
helpful?
Yes
No
Saturday, April 19th, 2025 AT 12:41 PM (Merged)
Tiny
JACOBANDNICKOLAS
  • MECHANIC
  • 110,176 POSTS
Hi,

With the pressure being that high on the low side and basically the same on the high side, it does sound like the compressor is bad. If both sides were high, then I would say it's overcharged, but that isn't the case. It doesn't sound like you need it, but here is a link that explains how in general it's replaced:

https://www.2carpros.com/articles/replace-air-conditioner-compressor

Let me know what you find or if you have other questions.

Take care,

Joe

Was this
answer
helpful?
Yes
No
+1
Saturday, April 19th, 2025 AT 12:41 PM (Merged)
Tiny
GUNNERGARIDEL
  • MEMBER
  • 32 POSTS
Hi Joe, Thank you so much! To tell you the truth, I had a feeling deep down inside which said the compressor was bad. You just reinforced the feeling.

I do have one other question. Do I really need the de-slugger?

Dudley Garidel
Baton Rouge, LA
Was this
answer
helpful?
Yes
No
Saturday, April 19th, 2025 AT 12:41 PM (Merged)
Tiny
JACOBANDNICKOLAS
  • MECHANIC
  • 110,176 POSTS
Hi,

Because of the physical location on the vehicle, I don't feel it would be a bad idea. However, at the same time, I feel it should be okay without it. Otherwise, the manufacturer would have designed things differently. Does that make sense? LOL

Joe
Was this
answer
helpful?
Yes
No
+1
Saturday, April 19th, 2025 AT 12:41 PM (Merged)
Tiny
GUNNERGARIDEL
  • MEMBER
  • 32 POSTS
Joe, thanks again. One other thought occurred to me. I also replaced the orifice tube when I changed the compressor, could it be the culprit?

Dudley Garidel
Baton Rouge
Was this
answer
helpful?
Yes
No
Saturday, April 19th, 2025 AT 12:41 PM (Merged)
Tiny
GUNNERGARIDEL
  • MEMBER
  • 32 POSTS
  • 2002 GMC SIERRA
  • 6.0L
  • V8
  • 2WD
  • AUTOMATIC
  • 337,000 MILES
I own the truck listed above 1500 HD with a 6 liter engine.

What amount of R-134a and evaporator condenser oil should be in my A/C unit?

Dudley Garidel
Baton Rouge, LA
Was this
answer
helpful?
Yes
No
Saturday, April 19th, 2025 AT 12:41 PM (Merged)
Tiny
JACOBANDNICKOLAS
  • MECHANIC
  • 110,176 POSTS
Hi,

If could be restricted. However, if you flushed the system, it should be okay.

If you have a chance, let me know how things turn out for you.

Take care,

Joe
Was this
answer
helpful?
Yes
No
+1
Saturday, April 19th, 2025 AT 12:41 PM (Merged)
Tiny
JACOBANDNICKOLAS
  • MECHANIC
  • 110,176 POSTS
Hi,

Pic 1 below shows the amount of freon needed for the system, 1.8 lbs. Pics 2 and 3 are related to the PAG oil.

If you look at pics 2 and 3, they indicate how much should be added based on what component was replaced.

I'm not sure if you only replaced the condenser or not, but it is listed.

Let me know if this helps.

Take care,

Joe

See pics below.
Was this
answer
helpful?
Yes
No
+1
Saturday, April 19th, 2025 AT 12:41 PM (Merged)
Tiny
GUNNERGARIDEL
  • MEMBER
  • 32 POSTS
Thank you, very much, Joe!

Dudley Garidel
Baton Rouge, LA
Was this
answer
helpful?
Yes
No
Saturday, April 19th, 2025 AT 12:42 PM (Merged)
Tiny
JACOBANDNICKOLAS
  • MECHANIC
  • 110,176 POSTS
Hi,

You are very welcome. Take care and feel free to come back anytime in the future.

Joe
Was this
answer
helpful?
Yes
No
Saturday, April 19th, 2025 AT 12:42 PM (Merged)

Please login or register to post a reply.