Remove the upper and lower intake, and perform the following.
Engine Coolant Outlet Pipe Replacement
Tools Required
J 38185 Hose Clamp Pliers
Removal Procedure
Drain the cooling system. Refer to Cooling System Draining and Filling.
Position the J 38185 to the clamp in order to remove the radiator inlet hose (1) from the coolant outlet pipe.
Remove the bolt (2) securing the following to the cylinder head:
"� The oil level indicator tube (4)
"� The coolant outlet pipe (3)
"� The engine front lift bracket (1)
Remove the coolant outlet pipe (3) from the thermostat housing.
Remove the O-ring seals from the coolant outlet pipe.
Discard the O-rings.
Installation Procedure
Lubricate 2 new O-ring seals with coolant.
Important: Ensure the O-rings are not twisted.
Install the new O-ring seals around the coolant outlet pipe grooves.
Insert the coolant outlet pipe (3) into the thermostat housing.
Notice: Refer to Fastener Notice in the Preface section.
Install the bolt (2) securing the following to the cylinder head:
"� The oil level indicator tube (4)
"� The coolant outlet pipe (3)
"� The engine front lift bracket (1)
Tighten
Tighten the oil level indicator tube bolt to 20 N � m (15 lb ft).
Engine Coolant Thermostat Housing Replacement (LA3, LY9)
Removal Procedure
Remove the coolant outlet pipe. Refer to Engine Coolant Outlet Pipe Replacement.
Remove the intake manifold. Refer to Intake Manifold Replacement in Engine Mechanical-2.6L and 3.2L.
Remove the thermostat housing bolts (1).
Remove the thermostat housing (2) with thermostat, from the engine.
Remove and discard the seal ring.
Remove the thermostat from the thermostat housing. Refer to Engine Coolant Thermostat Replacement.
Installation Procedure
Install the thermostat into the thermostat housing. Refer to Engine Coolant Thermostat Replacement.
Install a new seal ring.
Position the thermostat housing (2) with thermostat, to the engine.
Notice: Refer to Fastener Notice in the Preface section.
Install the thermostat housing bolts (1).
Tighten
Tighten the thermostat housing bolts to 20 N � m (15 lb ft).
Install the intake manifold. Refer to Intake Manifold Replacement in Engine Mechanical-2.6L and 3.2L.
Install the coolant outlet pipe. Refer to Engine Coolant Outlet Pipe Replacement.
Tuesday, January 29th, 2019 AT 6:24 PM
(Merged)