It sounds like you've already performed a lot of troubleshooting and replacement of components on your 1987 Nissan Hardbody (D21). The fact that you've gone through so many potential problem areas makes it a bit challenging to pinpoint the exact issue, but I'll offer a few more suggestions that might help you narrow down the problem:
Exhaust System: You mentioned changing the catalytic converter, which is a good step. However, it's worth ensuring that there are no exhaust restrictions downstream of the catalytic converter. A blocked muffler or exhaust pipe could potentially cause the symptoms you're experiencing.
Ignition Timing: Double-check the ignition timing to make sure it's set correctly. Incorrect ignition timing can lead to poor engine performance, especially at higher RPMs.
Fuel Filter: Even though you mentioned good fuel pressure, a clogged fuel filter can still cause intermittent fuel delivery issues, especially at higher engine loads.
Wiring and Connectors: Inspect all wiring and connectors related to the components you've replaced. Ensure that there are no damaged wires, loose connections, or corrosion.
Mass Air Flow (MAF) Sensor: The MAF sensor measures the amount of air entering the engine and helps adjust the fuel mixture accordingly. A malfunctioning MAF sensor could lead to poor performance at higher RPMs.
Throttle Position Sensor (TPS): You mentioned replacing the TPS, but it's worth checking the installation to ensure it's properly calibrated and connected.
Vacuum Leaks: Even if you've checked for vacuum leaks, it's worth rechecking all vacuum hoses and connections. Even a small leak can cause issues, especially under high load conditions.
Idle Air Control (IAC) Valve: The IAC valve controls the engine's idle speed. If it's malfunctioning, it could cause problems when transitioning from idle to higher RPMs.
ECU Grounds: Ensure that all the grounds for the engine control system are properly connected and providing a good connection. Poor grounds can lead to various electrical issues.
Compression Test: Consider performing a compression test on all cylinders. Low compression in one or more cylinders could lead to poor engine performance under load.
Thursday, August 17th, 2023 AT 12:27 PM