Brake Shoe - Wheel Cylinder - Drum Replacement
- Replacement brake shoes and wheel cylinder
- Side cutters or dikes (used to grip springs only)
- Large socket set
- Screwdriver set
- Breaker bar
- Wrench set
- Brake fluid
- Shop towels
- Small chisel
- Safety eyewear, gloves and respirator.
- Hydraulic jack
- Jack stands
Before beginning work, park the car on level ground while blocking (4 four blocks) front wheels to prevent wheel roll in either direction, parking brake should be released. Step 1 - Once the car is lifted safety in the air, remove the wheel cover which will expose the lug nuts. (Note: If a lug wrench or breaker bar is used, perform this, and the next step while the vehicle is still on the ground.)
Remove Wheel Cove
Removing Lug Nuts Step 3 - Once the lug nuts have been removed, grasp the wheel and lift it from the wheel studs.
Removing Tire Step 4 - After the wheel has been removed, use a small chisel with a hammer to remove the bearing dust cap.
Removing Bearing Dust Cap Step 5 - Then, remove the bearing dust cap and the axle bearing retainer nut will be exposed.
Bearing Dust Cap Removed Step 6 - Next, choose the right size socket and remove the axle bearing retainer nut.
Removing Axle Nut Step 7 - Then, grasp the drum and pull while turning the drum which helps release the unit from the axle.
Rear Brake Drum Removal Step 8 - Once the brake drum has been removed, hang a bucket on the axle which will be used for a catch basin.
Water Bucket Step 9 - After the basin is in place, use water to rinse away harmful dust particles and allow to dry, wipe away water from the axle.
Rinsing Brakes Step 10 - Then, inspect the brake shoe thickness to the new brake shoes, each shoe is different and requires comparison.
Brake Shoe Thickness Step 11 - When a brake shoe is overheated, it can crack which indicates failure that requires replacement.
Brake Shoe Crack Step 12 - To check the wheel cylinder, use a large screwdriver and pull back the rubber cups to check for the presence of brake fluid, which is an indication of failure.
Inspecting Wheel Cylinder Step 13 - After completing the brake shoe and wheel cylinder inspection, identify the primary brake shoe spring. (Note: Some brakes utilize two primary springs.)
Primary Brake Shoe Spring Step 14 - Using a pair of side cutters, grasp the spring and pull towards the brake shoe until released.
Remove Primary Spring Step 15 - Once the spring has been released the opposite side will be easily removed.
Primary Brake Spring Removed Step 16 - Next, use a pair of needle nose pliers to release the brake shoe hold down clips, one on each shoe.
Release Brake Shoe Hold Down Clips Step 17 - After both shoe hold down or anchor clips have been released, grasp both brake shoes firmly and pull slightly outward which will allow the shoes to separate from the backing plate and wheel cylinder.
Remove Brake Shoes Step 18 - Once the brake shoes are free from the backing plate, pull the parking brake cable spring downward and release the cable from the parking brake arm.
Release Parking Brake Cable Step 19 - Now, the brake shoe set will become free from the backing plate.
Brake Shoes Removed Step 20 - After the brake shoes have been separated from the backing plate, the wheel cylinder is now ready to be removed.
Wheel Cylinder Step 21 - When replacing the wheel cylinder, use a line wrench to avoid damage to the fitting while removing the brake line. (Note: Brake fluid will be present.)
Remove Brake Line Step 22 - Once the brake line has been removed, brake fluid will drip out of the line until the brake master cylinder is empty, a vacuum cap should be used to prevent the loss of fluid from the master.
Vacuum Cap Step 23 - Next, use a wrench or socket to remove the wheel cylinder mounting bolts.
Remove Wheel Cylinder Mounting Bolts Step 24 - After removing the wheel cylinder mounting bolts, grasp the unit and separate it from the backing plate.
Wheel Cylinder Removed Step 25 - Once the old wheel cylinder has been matched up to the new part, insert the new unit into the backing plate and secure the mounting bolts.
New Wheel Cylinder Step 26 - Then, using a wrench or ratchet tighten the wheel cylinder mounting bolts.
Tighten Wheel Cylinder Mounting Bolts Step 27 - After tightening the wheel cylinder mounting bolts, remove the cap which was previously installed and thread the brake line fitting into the cylinder by hand, this practice prevents damage to the threads.
Thread Wheel Cylinder Brake Line Fitting Step 28 - Once the fitting has been threaded, use a line wrench to tighten the brake line onto the wheel cylinder.
Tighten Brake Line Step 29 - Then, use a small screwdriver to remove the wheel cylinder bleeder cap, this will allow the brake fluid to be bled in later steps.
Remove Bleeder Cap Step 30 - After installing the wheel cylinder (if needed), use a flat surface to initiate spring and e-brake lever swap onto the new shoes.
New Brake Shoes Step 31 - Once the new brake shoes have been unboxed, match the warn brake shoes to the new brake set.
Matching Brake Shoes Step 32 - After matching the brake shoe set, align the shoes and start removing brake springs and swapping them to the new shoe set.
Swap Brake Springs Step 33 - Then, remove the parking brake lever/self adjuster from the old shoe.
Parking Brake Lever - Self Adjuster Removal Step 34 - After the self adjuster has been removed, reset the adjuster by pushing the adjuster wheel away from the pin and install it onto the new shoe along with the mounting spring. (Note: Other systems require a screwing action to reset.)
Re-Set Self Adjuster Step 35 - Once all necessary brake components have been swapped over to the new set, they are ready for installation.
New Brake Shoe Set Step 36 - Before installing the new brake shoe set, use a pair of side cutters (dikes) to grip the parking brake spring holding it in place away from the cable end.
Grip Parking Brake Spring Step 37 - After reconnecting the parking brake cable to the lever mounted on the brake shoe, reposition the shoe set onto the backing plate.
Installing New Brake Shoe Set Step 38 - Next, while holding brake shoes in place, position and install the brake shoe retainer clips.
Install Brake Shoe Retainer Clips Step 39 - Once the retainer clips have been installed, reposition and attach the lower brake spring.
Install Brake Shoe Return Spring Step 40 - To complete the shoe set reassembly, connect one side of the spring to the brake shoe.
Install Brake Shoe Return Spring Step 41 - Then, using a pair of side cutters, grip the spring and pull in toward the secondary shoe while connecting it, this completes the shoe assembly phase of the repair.
Attach Main Return Spring Step 42 - All brake shoes require a self a adjuster of some kind which must be reset and then re-adjusted when replacing brake shoes.
Reset Self Adjuster Step 43 - Before the drum can be reinstalled it must be replaced or re-machined to ensure a square surface for the new shoe to connect when braking.
Brake Drum Lip Step 44 - After the adjuster has been set, reinstall the brake drum, this process may need to be performed a number of times to fine tune the self adjuster. (Note: The drum should spin freely, with slight contact with the brake shoes.)
Reinstall Brake Brake Step 45 - Once the drum has been installed, insert the drum-bearing retainer nut.
Reinstall Brake Drum Retainer Nut Step 46 - After threading the retainer nut onto the axle, tighten the nut securely, the brake drum should still spin freely with minimal contact to the brake shoes.
Tighten Retainer Nut Step 47 - Then, insert the bearing dust cap and tap into place using a hammer.
Install Bearing Dust Cap Step 48 - Once the dust cap has been installed, lift the tire and install it onto the wheel studs.
Reinstall Tire Step 49 - After the wheel has been installed, gather the lug nuts and thread them onto the wheel studs by hand to avoid cross threading.
Installing Wheel Lug Nuts Step 50 - Next, tighten the lug nuts in a cross pattern, if an air impact wrench is not used, recheck lug tightness once the vehicle has been lowered onto the ground.
Tighten Lug Nuts Step 51 - Once the wheel nuts have been tightened, align the wheel cover with the rim valve stem and gently press into place.
Reinstall Wheel Cover Step 52 - After the wheel has been installed and lug nuts tightened, clean the top of the brake master cylinder using a shop towel, then loosen and remove the lid.
Remove Brake Master Cylinder Cap Step 53 - Using a sealed container of brake fluid, top off the brake master cylinder with fluid.
Adding Brake Fluid Step 54 - Once the fluid level has be added to, reinstall and tighten the reservoir cap.
Reinstall Brake Master Cylinder Cap Step 55 - After the brake cylinder has been topped off with fluid, have a helper press the brake pedal down and hold. (Note: Do not pump brake pedal.)
Press Brake Pedal Step 56 - While the brake pedal is being held down, open the bleeder screw on the rear of the wheel cylinder, fluid will begin to flow out of the valve, once the fluid has stopped close the valve and slowly release the brake pedal. Repeat this operation until no air bubbles are observed.
Brake Fluid Bleed Step 57 - Once the bleeding process is complete, recheck the fluid level inside the master cylinder reservoir and add as needed to obtain the proper level.
Brake Fluid Level Once both wheels have been completed and while holding the brake pedal down, activate the parking brake lever several times to set and adjust the shoes against the drums. Never move a vehicle without proper brake operation.
Helpful Information In general, if a vehicles parking brake doesn't hold, or travels to the end of its throw, the rear brake shoes need to be checked for replacement. Drum brakes generally cost less to produce than disc brake systems and are less efficient than their counterpart, this is why there are featured on the rear only. Each brake shoe replacement varies, and some applications require a spring removal tool. Drum style brakes are more susceptible to moisture which can decrease braking ability. Brake components are manufactured using an asbestos style of material which can be hazardous when inhaled, using an air filter mask can help avoid accidental ingestion. When replacing brake shoes check spring hardware (return and mounting), and replace if damaged or broken, on larger applications replacing the spring hardware is necessary. When changing brake shoes, disassemble one side at a time to preserve a reference copy on the opposing side. Some brake systems must be adjusted after assembly, these systems generally provide an adjustment slot which is used to manually turn an adjuster wheel to obtain proper "shoe to drum" clearance. CAUTION: DO NOT MOVE VEHICLE UNTIL NORMAL BRAKE PEDAL OPERATION IS PRESENT Common Problems
- Low brake pedal due to improper adjustment.