Stiff pedal when applying brake

Tiny
JHONG VALERA
  • MEMBER
  • 2000 TOYOTA REVO
  • 2.4L
  • 4 CYL
  • RWD
  • MANUAL
  • 80,000 MILES
It has been a while since I have this hard pedal brake problem but I just let it stay as it is. Maybe I used to it already. I know it is dangerous but I know how to handle it already. Went to check with the mechanic about this and it was diagnosed to be a broken brake master. So we changed the it but the problem still exist. Unsatisfied, went to another car shop and they changed the hydro-vac. Still, nothing happened. As far as I could remember, I changed the brake master and hydro-vac twice but the problem remains. I have heard from my friend that the vacuum/air from the alternator is not working properly? I checked it myself, and found out that there's a small hose from the back of the alternator connected to the hydro-vac. This must be the thing that my friend was referring to. Does it contribute to the hardening of pedal break if the vacuum from that hose is weak? I planned to have the whole braking system checked first before replacing another. By the way I am only using a Japan made replacement. What is really the cause for this?
Tuesday, May 9th, 2017 AT 12:44 AM

2 Replies

Tiny
KEN L
  • MASTER CERTIFIED MECHANIC
  • 42,877 POSTS
Hello,

It sounds like the vacuum is low to the booster. With the engine running please plug in a vacuum gauge to see what the vacuum reading is at the booster. Please take pictures of all components you are taking about so I can see the system.

Please run this test and get back to us so we can continue helping you.

Cheers, Ken
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Tuesday, May 9th, 2017 AT 2:37 PM
Tiny
STEVE W.
  • MECHANIC
  • 12,958 POSTS
Your friend is correct. The vane type vacuum pump attached to the alternator is not working. As such you have no vacuum to the booster and a hard pedal. The common cause for this is that moisture has caused corrosion on the rotor which caused the vanes in the pump to stick or they are very worn. The pump is re-buildable if the interior isn't badly scored.
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Friday, May 12th, 2017 AT 7:19 AM

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