Serpentine accessory drive belt diagram needed

Tiny
CHRIS DAKE
  • MEMBER
  • 1986 CHEVROLET CAVALIER
  • 2.0L
  • 4 CYL
  • 2WD
  • MANUAL
  • 127,000 MILES
I'm in need of a diagram that shows two tracks, because I have two belts on my car. My car listed above is a 4 door CS Sedan model with A/C and a 5 speed transmission.
Monday, March 22nd, 2021 AT 4:00 PM

17 Replies

Tiny
CARADIODOC
  • MECHANIC
  • 33,760 POSTS
Start with the diagram on the left. The right one adds the A/C belt.
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Monday, March 22nd, 2021 AT 4:34 PM
Tiny
CHRIS DAKE
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Thank you.
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Monday, March 22nd, 2021 AT 4:39 PM
Tiny
CHRIS DAKE
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That route doesn't work. Belts are v belts.
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Monday, March 22nd, 2021 AT 7:20 PM
Tiny
CHRIS DAKE
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Is there another diagram for this? My car doesn't use a serpentine belt. It's uses two belts and A/C was bypassed. 2.0fi Cavalier CS 5 speed 4 door.
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Tuesday, March 23rd, 2021 AT 3:03 PM
Tiny
CARADIODOC
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Everything I can find shows two serpentine belts. Any chance the engine was transplanted from an earlier year? I looked as far back as an 1982 model, but they're all the same with serpentine belts. I did find some belt tension charts that refer to V-belts, but none of them include the routing diagrams.

Check on the front engine cover and on the core support above the radiator to see if there's a sticker there showing the belt routing.

Also, please look at the emissions sticker on the right strut tower and see what they list as the engine's emissions year. That will say something to the effect of "Conforms to EPA standards for XXXX year. If this is the original engine, that will insure I'm looking for the right year.
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Tuesday, March 23rd, 2021 AT 8:09 PM
Tiny
CARADIODOC
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Rock Auto indeed shows only generators with the V-belt groove like that in your photo. It occurred to me my online service manual probably doesn't show the routing diagrams because they are much simpler than those for serpentine belts. A V-belt has to make a square or triangle with rounded corners at the pulleys. Unlike serpentine belts, V-belts can't be backward to cause the wider flat backside to run on a pulley. Where serpentine belts do that, the pulley will be smooth and what it drives won't require a lot of torque. That's typical of a water pump or idler pulley. Generators and power steering pumps are very hard to turn, so they will always have ribbed pulleys and the ribbed side of the belt will match those grooves.

With V-belts, the tapered sides wedge into the sides of the pulleys to give them much higher gripping action. Those belts will never run the top or bottom around a pulley. V-belts can only bend one way; the way they go around a pulley when they fit into the groove. They'll never bend the other way.

The photos don't show the pulley for the power steering pump. Can I assume that uses a V-belt too?

I'm going to visit a salvage yard tomorrow to see if I can find a similar model. I'll let you know what I find.
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Tuesday, March 23rd, 2021 AT 8:40 PM
Tiny
CHRIS DAKE
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Okay, thank you guys. Let me know about the salvage yard. And I have attached the emissions photo that you requested. Also there is no sticker anywhere that shows the routing.
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Wednesday, March 24th, 2021 AT 6:57 AM
Tiny
CHRIS DAKE
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I found these possible routes but I when through every motor us made from 1970-2008 engine size 1.6-2.4.
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Wednesday, March 24th, 2021 AT 7:24 AM
Tiny
CHRIS DAKE
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Okay, so the on emission control sticker the is correct 1986. But what I can across is that route is closer to a 1.8 Toyota Corolla diagram. I'm still digging into that a little further. Its also a three track system with A/C bypassed. So it p.S. Alt/gen. W.P Crank. And idler. AC would be the last one.
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Wednesday, March 24th, 2021 AT 1:16 PM
Tiny
CARADIODOC
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Those five diagrams you posted all have to be for serpentine belts because they run on the back side over some pulleys.

By "three track", are you saying there were originally three separate belts? And now one of them is no longer going around the AC compressor?
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Wednesday, March 24th, 2021 AT 4:19 PM
Tiny
CHRIS DAKE
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Yes. Three v-belts. I got a Haynes book too and it conforms that I have a 1.8 tbi OHC 4cyl. But there still isn't a diagram anywhere.
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Wednesday, March 24th, 2021 AT 6:39 PM
Tiny
CARADIODOC
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The service info only lists a 2.0L and a 2.8L. Did you really mean 1.8L or do you have the 2.0L you originally listed?
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Wednesday, March 24th, 2021 AT 7:28 PM
Tiny
CHRIS DAKE
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All the info says its a 2.0 but its really a 1.8. Even in the book everything matches up as a 1.8 except the service info. With that said, the book doesn't list the diagram for the drive belts or the location under the hood for any model listed be 82-94.
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Wednesday, March 24th, 2021 AT 8:30 PM
Tiny
STEVE W.
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The 1.8 would be a carbureted engine used in 1982-early 1983 in the Cavalier. GM stopped using it in 1983 in them, but the 2.0 is the same engine with a longer stroke crankshaft and was the "replacement" for the 1.8. The 2.0 was available with both EFI and a carburetor in 1983 and 1984 but was only EFI from then on. Just dug through GMs TIS system and they don't show the routing on the V-belts in their service information either. However they shouldn't be hard to route as the belts drive specific items that have sheaves that will line up with the crank pulley drive. A fast way to tell would be to look at a parts site and get the part numbers for the belts. Then match the lengths. Going by my swiss cheese memory they drove the power steering and water pump with one belt, Alternator and water pump with another (some had an idler added that the belt went around) and A/C with a third. If it has the California emission air pump that was driven with a smaller belt.
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Saturday, March 27th, 2021 AT 12:11 AM
Tiny
CARADIODOC
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Thanks, Steve. I've searched two salvage yards and on AllData, and can't find the routing. Apparently this is top secret or it is supposed to be intuitively-obvious. As I mentioned earlier, V-belts can only go on one way.
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Saturday, March 27th, 2021 AT 4:42 PM
Tiny
CHRIS DAKE
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Thanks guys. I have drawn up I pic of the positions of the pulleys. Now there is no air pump just and idler. I will send one of you the VIN, engine stamp code. With the partial vin as well. I look up that the motor is an '83 2.0fi ohv in a 86 body with A/C 5 speed.
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Sunday, March 28th, 2021 AT 12:24 PM
Tiny
STEVE W.
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Routing should be similar to this. Power steering on the upper left and alternator on upper right. The AC pump could be on either side depending on which compressor it has but I seem to recall those were in the front so that's lower right. If yours has the idler on the alternator belt, the belt goes over it. Is that any help? Been at least 20 years since I've seen one and I've slept some in that time.
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Sunday, March 28th, 2021 AT 1:27 PM

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