How to install ABS pump

Tiny
ELIJAHADEGAHI
  • MEMBER
  • 2006 TOYOTA HIGHLANDER
  • 3.3L
  • 6 CYL
  • 4WD
  • 67,637 MILES
Can you send me videos or images on how to install all the ABS pump connections on my vehicle listed above hybrid, please? I just bought a new ABS pump and the pipes on the pump is giving me issues.
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Tuesday, February 12th, 2019 AT 2:51 AM

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Tiny
ASEMASTER6371
  • EXPERT
Good morning,

Below is the procedure for the removal of the assembly with pictures.

What is the exact issue you have with the lines?

Roy

REMOVAL

NOTE: If brake fluid spills on any painted surface, wash or otherwise remove it completely.

1. PERFORM ACCUMULATOR ZERO DOWN
2. REMOVE ABS MOTOR RELAY

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a. When removing the ABS motor relay :
1. Remove the 2 ABS motor relays with the ignition switch off in order to disable brake control.

CAUTION: If the pump motor operates while air remains inside the brake reservoir tube No.1 hose, air will enter the actuator, and this will make bleeding the brakes more difficult.

NOTE: After the brake actuator assembly has been replaced, remove the ABS motor relay before bleeding the brakes.

3. DRAIN BRAKE FLUID
4. REMOVE BRAKE MASTER CYLINDER RESERVOIR ASSEMBLY

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a. Disconnect the warning switch connector.
B. Separate the brake actuator hose from the clamp.
C. Remove the 2 clips and brake actuator hose.

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d. Remove the 2 clips and 2 reservoir tubes from the brake master cylinder reservoir assembly.

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e. Remove the 2 bolts and the brake master cylinder reservoir assembly.

5. REMOVE FRONT WHEEL RH
6. REMOVE BRAKE ACTUATOR ASSEMBLY WITH BRACKET

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a. Remove the bolt and the brake actuator bracket No.7 with clamp.

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b. Using SST, disconnect the 6 brake tubes from the actuator assembly with brake actuator bracket assembly.

SST 09023-00101

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c. Use tags or make a memo to identify the places to reconnect.

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d. Using SST, disconnect the front brake No.8 tube.

SST 09023-00101

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e. Release the lock lever and disconnect the actuator connector.
F. Remove the bolt from the brake tube bracket.

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g. Remove the 3 nuts and brake actuator assembly with brake actuator bracket assembly.
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Tuesday, February 12th, 2019 AT 3:44 AM

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