Fuel injector wiring diagram needed

Tiny
RONCHAVES
  • MEMBER
  • 2004 MERCEDES BENZ E320
  • V6
  • 4WD
  • AUTOMATIC
  • 104,000 MILES
I'm getting electrical errors for cylinders 2, 3, 5 and 6. Do you have a wiring diagram for the fuel injectors?
Thanks,
Ron
Sunday, February 27th, 2022 AT 4:09 PM

34 Replies

Tiny
WENDY W
  • MECHANIC
  • 86 POSTS
Hello,

Please check out the diagrams (below). There are three pages, each split into two images for better resolution (example page 1A and page 1B).

Here's a repair guide containing OBD II trouble code definitions:

https://www.2carpros.com/trouble_codes/obd2

You may also want to take a look at these repair guides discussing fuel injection systems:

https://www.2carpros.com/articles/how-fuel-injection-systems-work

https://www.2carpros.com/articles/how-to-test-a-fuel-injector

If there's anything else we can help with, please let us know.

Thanks! Wendy W.
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Monday, February 28th, 2022 AT 6:35 AM
Tiny
RONCHAVES
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Thanks Wendy, I have an ICarsoft form MB. I want to check the ohms on injector wiring to the ECU but don't have a wiring diagram until now. I really appreciate your prompt answer. Ron
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Monday, February 28th, 2022 AT 11:32 AM
Tiny
WENDY W
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You're welcome! If you need anything further, please let us know!

Thanks! Wendy W.
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Monday, February 28th, 2022 AT 12:22 PM
Tiny
RONCHAVES
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Wendy, I finally matched the pins and performed an OHM continuity test and all six injector wires to the ECU work. I do have a problem with P0202. The car can be driven around the block but has major hesitation. Because there is continuity, does that mean that the ECU is bad? I am attaching an image of my findings and hope that they may be useful to others.
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Thursday, March 3rd, 2022 AT 3:26 PM
Tiny
WENDY W
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Hello Ron,

Thanks so much for the update!

Do you happen to have any freeze frame data from your scanner from when the P0202 code was set?

The P0202 code can indicate faulty injector wiring, but it may also point to a faulty injector. Have you been able to test the cylinder 2 injector? There could be an open or short circuit within the injector.

Have you been able to measure the resistance across the injector itself? It looks like the resistance should be between 14 and 18 ohms on this vehicle.

If you haven't already, you may also want to check all the fuses.

I've attached photos (below) to show the location of the cylinder 2 injector in case you needed that.

Thanks, Wendy W.
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Friday, March 4th, 2022 AT 7:00 AM
Tiny
RONCHAVES
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Wendy, I will check the OHM resistance on injector 2. Is there a fuse diagram that shows which fuse affects cylinder 2?
Thanks, Ron
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Friday, March 4th, 2022 AT 11:15 AM
Tiny
WENDY W
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Hi Ron,

The injector fuse should be fuse 57 (25 amp - marked with a red box on the photo below) in the left rear engine compartment. It wouldn't hurt to do a quick check on all of the fuses, though. I'll be curious to hear what the resistance check on the injector reveals.

Thanks, Wendy
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Friday, March 4th, 2022 AT 6:24 PM
Tiny
RONCHAVES
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Hi Wendy,

Your curiosity was an educational concern. Injector 2 did not pass the continuity test. The other injectors averaged 15. I installed another injector that averaged 16. You were "right-on"!
Last summer I was getting a 0600 code and the clock would start turning in one direction and then the other but would stop after about five minutes. Then weeks later the clock would turn, and the headlights would go on and off and the turn signals would not work. Until about 5 minutes and all would normalize.
I chose to be proactive and decided to change the spark plugs and the injectors.
All worked well for about a week, then I started getting error 0202 along with the 0600. I communicated with an online mechanic. (I'll reveal that later if necessary)
He said check the continuity of #2 injector with the plug on the ECU. It checks out good. He said that it was the ECU. I sent the ECU for repair, and they said that it did not exhibit any problems and sent it back.
I have an ICarsoft II for Mercedes. The 0202 error code is gone but a 0201 remains. It passed the continuity test and the injector had 15. I connected a NOID light that did not light up. I inspected all of the fuses under the hood.
The different errors oftentimes mention "instrument cluster". I can get a used instrument cluster.
Is there a common link with the instrument panel and the error code for #1?
I can send a. Pdf of the last test. How should I send it?
I'm not a mechanic but have had multiple cars I've worked on. Mostly Mercedes both gas, diesel and diesel truck.
Electronics are not my forte. I wish I still had my TR3 that was stolen. No computerization and I could hand-crank it if the battery was dead.
Thanks for any suggestions you may have.
This will be a case for journaling.
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Saturday, March 5th, 2022 AT 6:56 PM
Tiny
RONCHAVES
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Wendy, this afternoon I was reviewing the results of the test I did today. On manual select there are 47 potential tests in automatic there are 27.
About halfway through the recording process all of the lights and gauges on the instrument cluster lit or showed temperature/gas level. So, the lights and gauges may be good, but something is missing. Could that be low voltage? If so, would that be the regulator?

Thanks again for your valuable input. Ron
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Sunday, March 6th, 2022 AT 6:52 PM
Tiny
WENDY W
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Good evening!

It sounds like you've found a lot of good clues in your diagnostic process! I'm glad you were able to check the injector as well.

Have you been able to do a check of the charging system? Here's a repair guide that might help:

https://www.2carpros.com/articles/how-to-check-a-car-alternator

In the meantime, I'll do some more research and see what else I can find for you.

Thanks, Wendy
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Sunday, March 6th, 2022 AT 7:05 PM
Tiny
WENDY W
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Hi Ron,

I did a little more research and found that there was a TSB concerning the instrument cluster. I've attached it for your reference. I've also included the schematic for the instrument cluster.

In addition to checking the charging system for proper DC voltage and checking to see if there are any AC voltage spikes, you may want to check the grounding points shown below. Even a little bit of resistance can cause some strange behavior with vehicle electronics.

I hope this helps,
Wendy
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Monday, March 7th, 2022 AT 8:00 AM
Tiny
RONCHAVES
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Wendy, I checked both the driver side and passenger side grounding wires. The passenger side was clean however, the driver side ground did need cleaning. I've attached pictures of both.
Afterwards I ran the car around the area for about 15 minutes and did not notice any difference in the clusters display.
Thanks, Ron
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Monday, March 7th, 2022 AT 7:18 PM
Tiny
WENDY W
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Hi Ron,

Thanks for the photos! I'm glad you were able to find the grounding points.

The code P0600 points to a CAN bus communication error of some sort.

I noticed that this vehicle seemed to be part of a software coding error recall. Do you know if this vehicle was repaired under the recall? There should be a sticker under the hood that shows if the repairs were completed. I've attached photos for your reference.

Another thing that sometimes happens is that the insulation on the wiring in the engine compartment starts to degrade and will even crumble off the wires, leaving multiple wires in direct contact. Have you looked inside the wire looms to check on the condition of the wiring harness insulation? This could lead to a CAN bus communication error as well.

Were you able to check the charging system?

Thanks, Wendy
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Tuesday, March 8th, 2022 AT 5:54 AM
Tiny
RONCHAVES
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Hi Wendy,
I haven't been able to check the charging system yet.
Here are the results of the latest test.
Hope this helps.
Thanks, Ron
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Tuesday, March 8th, 2022 AT 2:44 PM
Tiny
RONCHAVES
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Wendy,
Since I'm a one-man operator, I may drive to AutoZone and have them perform a load test. With only 5 cylinders firing it's more difficult to keep the RPMs up.
Thanks, Ron
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Tuesday, March 8th, 2022 AT 4:25 PM
Tiny
WENDY W
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Hi Ron,

Thanks for uploading the results of your diagnostic test. I see at least two references to undervoltage. That can cause communication errors in the CAN system and all sorts of drivability issues. Please let me know how the charging system check goes.

Thanks, Wendy
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Wednesday, March 9th, 2022 AT 7:58 AM
Tiny
RONCHAVES
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Hi Wendy,

I took the car to AutoZone yesterday and the primary battery was good but at 44%. The alternator showed as operational. I showed them the clock, front lights and lack of lights and instruments working on the instrument cluster.

Based on the tests and that the regulator is part of the alternator, they said that they believe that a new alternator is needed.

I called a company that repairs instrument clusters and they said "purchase a used cluster and if it works, send both the old and the new used one to them and we'll upgrade the used so that the mileage etc. Is correct". He also said it appears that the main cause is affected by "under voltage".

So, I ordered a new alternator and will install it next week.
I'm adding two videos. One of the lights and the second one is the clock.

Thanks, Ron
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Friday, March 11th, 2022 AT 10:21 AM
Tiny
RONCHAVES
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Hi Wendy,

While I'm waiting on my alternator, I wanted to give you feedback on two of your comments:
1. I did a VIN search for Mercedes recalls and the only one for my vehicle pertained to the sunroof.
2. You made mention of potential wiring problems. Since my other MB is out of commission, I have resurrected my 1998 E320 wagon with 332,000 miles on its odometer. I had to replace a headlight bulb and the picture shows what you were talking about.

Thanks again, Ron
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Saturday, March 12th, 2022 AT 10:03 AM
Tiny
WENDY W
  • MECHANIC
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Hi Ron,

Thank you very much for uploading the photo, videos, and results of your research. Yes, that headlight wiring issue is very common!

I hope you're able to resolve the issue with your E320 clock running backward and the headlights turning off and on.

I've attached the replacement procedure for the alternator, belt, and instrument cluster in case you might need it.

In my experience, Mercedes vehicles can be a little particular when it comes to aftermarket alternators. I've attached the OEM part numbers for the alternator and regulator, just in case.

Thanks so much for keeping us posted! Wendy W.
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Saturday, March 12th, 2022 AT 11:50 AM
Tiny
RONCHAVES
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Hello Wendy, I installed a new alternator and have attached the ICarsoft test results.
The low voltage error does not show up until the door tests.
I performed tests on the #1 injector and the results are on the attachment.
Prior to changing the alternator, I took the instrument cluster out and did a minor visual inspection and could not see any hot points. None of the lights or gauges worked. The only movement was the “possessed” clock.
Now, for no specific reason the clock has stopped winding and stops at the correct time, then the fuel gauge, engine temperature gauge, lighting and warnings all work... Including the “Check engine” light!
When I turned the ignition off by backing it one click, let it rest and then started the car, the cluster would work.
What do you suggest the next action should be?
Thanks for your input, Ron
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Tuesday, March 22nd, 2022 AT 5:49 PM

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