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Front differential disassembly

Tiny
THEBRAD
  • MEMBER
  • 1994 CHEVROLET CHEYENNE
  • 5.7L
  • V8
  • 4WD
  • AUTOMATIC
  • 180,000 MILES
I have come to the conclusion that my 4x4 is not working due to something in the front differential ( I have already tested the electrical before removal of the differential).
On the right side of the diff the actuator pushes a ring connecting two gears. My question is: how do I remove the gear that is inside the differential?
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Wednesday, June 15th, 2016 AT 10:01 AM

5 Replies

Tiny
THEBRAD
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  • 20 POSTS
This gear
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Wednesday, June 15th, 2016 AT 10:02 AM
Tiny
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Item 23
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Wednesday, June 15th, 2016 AT 10:05 AM
Tiny
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So in case some one stumbles upon this post looking for a similar answer I should share my results.
The gear shown above is connected to a shaft and should just slide out. Mine was twisted like some was trying to ring out a towel then snapped and wedged itself inside.
A couple new parts, rebuild the diff and it's good to go.
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Thursday, June 16th, 2016 AT 7:28 AM
Tiny
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Oh. And I got it out by welding a bit to the gear and using a slide hammer to pull it out
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Thursday, June 16th, 2016 AT 7:29 AM
Tiny
KEN L
  • MASTER CERTIFIED MECHANIC
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There ya go nice work, necessity is the mother of invention.
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Friday, June 17th, 2016 AT 10:11 PM

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