Door sags and will not shut?

Tiny
BOOBOO83
  • MEMBER
  • 2002 PONTIAC SUNFIRE
  • 4 CYL
  • 2WD
  • MANUAL
  • 180,000 MILES
Need to no step by step how to remove driver door hinge pin and bushings, please.
Thursday, April 10th, 2025 AT 6:46 AM

1 Reply

Tiny
STEVE W.
  • MECHANIC
  • 15,232 POSTS
That car uses a captive pin set up, so you replace the complete hinge assembly. For that you get the replacement hinges. Outline the position of the hinges on the door and on the pillar. Then support the door and remove the bolts that hold the hinges to the door. Now gently let the door sag just enough that you can remove the bolts and nuts that hold the hinges to the pillar. Remove the hinges. Line up the new parts with the marks and install it. Tighten the fasteners to 20 ft lb. Now carefully close the door and check the alignment. If it's okay, then you are done. If not, then you need to use the bolts to adjust the alignment.
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Thursday, April 10th, 2025 AT 8:23 AM

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