A/C issue and codes P0700, P0727 and P0742

Tiny
JOHARE
  • MEMBER
  • 2001 CHEVROLET 2500
  • 6.6L
  • V8
  • TURBO
  • 2WD
  • AUTOMATIC
  • 330,000 MILES
I went through the steps I found on here to troubleshoot my A/C which has several issues but I'm stuck.

Four years ago I had the A/C professionally serviced and repaired, drove it long distance a few times and then it sat for a few years mostly unused. So I expected the A/C to still be working this summer, but no.

Problem #1: Blend Door actuator Fail (no air blowing out).
-Took the actuator off and manually and opened the door.

Problem #1.5: Fan Speed Settings 123 do not work.
-Assuming it's the resistor pack, haven't actually replaced yet.

*Problem #2: Air Comes out now but hot.
-I tested the pressure with the A/C on (noticing the clutch was not engaged at all) and it only read about 10.
-I added a small amount of charge and the clutch started to engage in short bursts, which did not result in cool air.
-I unclipped the sensor and jumped it, resulting in continuous running of the clutch and ice cold air blowing into the cab, but very low PSI reading.
-But I noticed the pipe into firewall was pretty quickly icing up which seems bad, the ice stops mid pipe, so maybe clog?
-NOW: 1-System running as is, no or intermittent clutch engagement = Very high (red) pressure reading, hot air. 2- Running with jumped sensor = Very low pressure reading ≤10 blowing cold
-Notes:
-I have not noticed signs of a leak.
-I swapped the horn relay for the A/C (same kind) with no change.
-There is slot for a flat bladed 30amp fuse entitled air in the fuse box under the hood which had neither a fuse or a clip in the slot to install one. Also no extra loose wires. (?)

Questions:
-Is the sensor malfunctioning or is it pointing to another problem?
-Is this line clogged, if so how do you fix that?
-What else should I be checking?


Additional info:
-This truck has a lot of small-lrg electrical problems.
-The windshield wipers also only work on high.
-2 professional mechanics plus myself repeatedly over the last few years cannot solve the mystery of codes: P0700, P0727, and P0742 referring to TCM problems involving engine speed control sensor and Torque Converter Clutch Circuit Stuck On. The truck will go into limp mode on occasion seemingly only after it rains.
-I'm forgetting all of them in this moment but presume other things like dashboard mileage clock intermittently cutting out, door switches etc.


Thank you
Saturday, June 26th, 2021 AT 10:30 AM

8 Replies

Tiny
ASEMASTER6371
  • MECHANIC
  • 52,797 POSTS
Good evening,

You have a leak in the Freon system that is not allowing the compressor to keep running. The low-pressure sensor is working correctly by cutting the compressor on and off. It is supposed to cut off the compressor at 20 pounds or less. You have less than 20 pounds.

https://www.2carpros.com/articles/car-air-conditioner-not-working-or-is-weak

You will need to charge the system and do a leak detection procedure with UV glasses to determine the source of the leak. Once that is determined, then you can do your repairs and evacuate and charge the system to get it running again.

https://www.2carpros.com/articles/air-conditioner-leak-detection

https://www.2carpros.com/articles/re-charge-an-air-conditioner-system

You may have a leak at the hoses, the Schrader valves, or the compressor. The UV glasses will illuminate the leak area for you.

Roy
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Saturday, June 26th, 2021 AT 4:43 PM
Tiny
JOHARE
  • MEMBER
  • 7 POSTS
I guess I was thinking I "don't" have a leak since the charge I gave it was less than one can and then it read very high red zone after. It hadn't been charged on at least 4 years so that doesn't seem crazy it would take some.

Did you look at the picture? Why is the pipe frozen up until a certain point then a sharp cut off?

If it was a leak why did the pressure not change after several days?

I was thinking more along the lines of a clog than a leak.

I can do the uv dye thing but I think there's more to the story. If not I'm curious why those other things don't concern you.

Thank you very much for your input.
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Saturday, June 26th, 2021 AT 6:04 PM
Tiny
JOHARE
  • MEMBER
  • 7 POSTS
Also it's strange on this system the Low pressure access point is on the same pipe as the high pressure access point. It's frozen on the low pressure side and not leading up to the High pressure side.
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Saturday, June 26th, 2021 AT 6:07 PM
Tiny
ASEMASTER6371
  • MECHANIC
  • 52,797 POSTS
The pipe is frozen from water. You bypassed the safety feature for that not to happen.

That is because there is an orifice tube between the 2 access points. That is the expansion valve that slows down the flow of freon into the evaporator.

I attached a picture of the location for you.

Roy
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Sunday, June 27th, 2021 AT 2:49 AM
Tiny
JOHARE
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  • 7 POSTS
Thank you for that explanation! I'll report back after leak test!
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Sunday, June 27th, 2021 AT 8:44 AM
Tiny
ASEMASTER6371
  • MECHANIC
  • 52,797 POSTS
You are welcome.

Always glad to help.

Roy
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Sunday, June 27th, 2021 AT 8:47 AM
Tiny
JOHARE
  • MEMBER
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So, I didn't even get through the vacuum down process because the HV sensor exploded off! Lol. Leak found! I replaced the sensor and recharged so we'll see how it goes from here!
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Wednesday, June 30th, 2021 AT 11:16 AM
Tiny
ASEMASTER6371
  • MECHANIC
  • 52,797 POSTS
Good find.

Keep us updated.

Roy
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Wednesday, June 30th, 2021 AT 11:37 AM

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