4.7 backfire through intake and exhaust

Tiny
JERAMIE GROW
  • MEMBER
  • 2002 DODGE RAM
  • V8
  • 4WD
  • AUTOMATIC
  • 150,000 MILES
Just put this motor in. Changed coil pack, spark plugs, cam sensor, check all compression on cylinders, fuel pressure, check cams. Replace timing gears and timing chains. Re-time the motor, check valves and still nothing. It backfires through intake and exhaust and I can smell raw fuel. Cylinder 1 120, cylinder 2 120, cylinder 3 130, cylinder for 140, cylinder 5 60, cylinder 6 150, cylinder 7 150, cylinder 8 145. So if anybody has something that will point me in the right direction I'd appreciate it.
Monday, February 10th, 2020 AT 5:29 PM

9 Replies

Tiny
CARADIODOC
  • MECHANIC
  • 33,752 POSTS
Was the engine from the same year as the truck, and which flex plate did you use?

There are differences in the number and spacing of the notches in the flex plate, depending on the model year. Normally when the wrong flex plate is used, the Engine Computer can't figure out which cylinder to fire, so you have a crank/no-start, but I'm not sure how that works out for various years.
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Monday, February 10th, 2020 AT 6:05 PM
Tiny
JERAMIE GROW
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The 8th digit is a N so Mopar said that they would interchange and yes it will run it just backfires and every time I give it acceleration. It will shoot a 4-foot flame out of the exhaust pipe.
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Monday, February 10th, 2020 AT 6:08 PM
Tiny
CARADIODOC
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What would interchange? What size engine do you have?
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-1
Monday, February 10th, 2020 AT 6:21 PM
Tiny
JERAMIE GROW
  • MEMBER
  • 5 POSTS
4.7
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Monday, February 10th, 2020 AT 6:23 PM
Tiny
CARADIODOC
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Please don't be stingy with the information. I'm trying to figure out if the flex plate could be the issue or if we have to look somewhere else. For 2002, the 4.7L and 5.7L use different flex plates, but they are the same for 2003.

Was this a used engine, rebuilt one, or a crate engine from Chrysler? Did you install the same size as what came out?
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Monday, February 10th, 2020 AT 6:30 PM
Tiny
JERAMIE GROW
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  • 5 POSTS
It is the same size and it is a used motor.
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Monday, February 10th, 2020 AT 6:32 PM
Tiny
CARADIODOC
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Different flex plates were used in different years. If the engine is from a different year, to be safe you have to transplant the original flex plate onto the replacement engine.

The next best suspect is the crankshaft position sensor. Some earlier versions needed a thick paper spacer stuck on the end to set the critical air gap. Yours uses a different type of mounting bracket that sets the air gap automatically, but the sensor can be damaged or bent if it isn't removed during the removal and installation of the engine. The back-firing you described can be caused by an incorrect air gap, and it can be caused by a cracked magnet inside the sensor. I don't know what causes them to crack, but I've read about that solution more than once.
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Monday, February 10th, 2020 AT 6:53 PM
Tiny
JERAMIE GROW
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Thanks.
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Monday, February 10th, 2020 AT 6:55 PM
Tiny
CARADIODOC
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Please keep me updated on your progress.
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Monday, February 10th, 2020 AT 7:13 PM

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