Air duct control valve

Tiny
ROGER
  • MEMBER
  • 2003 CHEVROLET SUBURBAN
  • V8
  • 2WD
  • AUTOMATIC
  • 111,000 MILES
Without removing the entire dashboard, how do you repair the device/mechanisum that diverts the air from the defroster to the floor to the vent, in a 2003 Chevrolet Suburban 1500.
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Thursday, December 16th, 2010 AT 2:03 AM

7 Replies

Tiny
MHPAUTOS
  • EXPERT
With out being able to view the exact problem I can't tell, but normally this will be a major undertaking, have you inspected the operation mechanism as yet, can you see what is broken or malfunctioning?

Mark (mhpautos)
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Thursday, December 16th, 2010 AT 2:15 AM
Tiny
ROGER
  • MEMBER
I have had it to a chevy dealer and they have said that it will be $1,000 to take the dash out and reattache or replace the controllers that divert the air between the vent, defrost, and floor ducts.
I don't have $1,000.
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Thursday, December 16th, 2010 AT 3:54 AM
Tiny
MHPAUTOS
  • EXPERT
I cant see any short cuts for this, sorry.

Mark (mhpautos)
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Thursday, December 16th, 2010 AT 6:43 AM
Tiny
ROGER
  • MEMBER
The blend defrost actuators are stuck in the defrost position and will not move into the vent, or heat or combination position.
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Friday, December 17th, 2010 AT 10:33 PM
Tiny
WRENCHTECH
  • EXPERT
Look under the dash from the driver's side and you will see the actuator at the left end of the HVAC housing. I'm not saying you will be able to fix anything from there but you might get it unjammed.

https://www.2carpros.com/images/external/104161599.gif
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Monday, December 20th, 2010 AT 9:27 PM
Tiny
ROGER
  • MEMBER
My son decided to go ahead and remove the dash himself, over the weekend; as he could not wait until today to get an answer.
Can you send us the Chevrolet printed information on how to reassemble the dash, without spending more money? If not please close out this request.
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Tuesday, December 21st, 2010 AT 1:47 AM
Tiny
WRENCHTECH
  • EXPERT
Closing out question
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Friday, March 11th, 2011 AT 4:28 PM

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