Brake reservoir losing fluid, brake pedal goes almost to the floor

Tiny
PMFREEMAN77
  • MEMBER
  • 1994 OLDSMOBILE CUTLASS
  • 3.1L
  • 6 CYL
  • 2WD
  • AUTOMATIC
  • 250,000 MILES
My reservoir was empty and I put fluid in and it leaked out again. When I touch brakes they go almost to floor and the car pulls really bad like its out of line. What can be the problem
Tuesday, March 19th, 2019 AT 5:56 PM

3 Replies

Tiny
JACOBANDNICKOLAS
  • MECHANIC
  • 108,407 POSTS
Hi and thanks for using 2CarPros.

It sounds like you have a blown brake line. Can you tell me where the fluid leaks back out from? If you haven't located it yet, check under the driver's side below the rear door area. They commonly rust there and rupture.

Let me know. Also, don't drive it until it's fixed.

Here are a couple links you may find helpful:

https://www.2carpros.com/articles/brake-pedal-goes-to-the-floor

https://www.2carpros.com/articles/how-to-replace-a-brake-master-cylinder

Let me know what you find and then I will know how to direct you.

Take care,
Joe
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Tuesday, March 19th, 2019 AT 6:04 PM
Tiny
PMFREEMAN77
  • MEMBER
  • 2 POSTS
The same place I pour the brake fluid in is where it is leaking out.
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Tuesday, March 19th, 2019 AT 9:17 PM
Tiny
JACOBANDNICKOLAS
  • MECHANIC
  • 108,407 POSTS
Okay, if I understand, the plastic reservoir is leaking where it attaches to the metal master cylinder. There are two rubber reservoir grommets where the two attach which prevent leakage. It sounds like they need replaced.

Here are the directions for taking it apart and replacing the reservoir. I have to be honest, there is a good chance you may not find the grommets needed and will have to replace the master cylinder. Here are the directions. The attached pictures correlate with these directions.

______________________________________________
See Pictures 1, 2, 3

DISASSEMBLE
Refer to Figs. 19 and 20 when performing the following procedures.
1. Remove master cylinder from vehicle as follows:
a. Disconnect and plug hydraulic lines.
b. Remove two master cylinder attaching nuts, then the master cylinder.
2. Remove reservoir cover and diaphragm. Discard old brake fluid in reservoir.
3. Inspect cover and diaphragm. Replace if cut, cracked or deformed.
4. Remove fluid level switch, if equipped.
5. On models with compact master cylinder, remove proportioner valve assembly, Fig. 20.
6. On all models, depress primary piston and remove lock ring.
7. Plug primary fluid outlet (outlet nearest to cowl when master cylinder is installed), then apply compressed air into secondary fluid outlet to remove primary and secondary pistons.
8. Remove spring retainer and seals from secondary piston.
9. Clamp master cylinder in a vise as shown in Fig. 21, then remove reservoir using a pry bar. Remove reservoir grommets.
10. Inspect master cylinder bore for corrosion. Do not use abrasive material on master cylinder bore. Replace if bore is corroded.

ASSEMBLE
Clean all parts not included in repair kit with brake fluid. Do not dry with compressed air. Lubricate all rubber parts with clean brake fluid prior to installation.
1. Lubricate new reservoir grommets with silicone brake lube, then press grommets into master cylinder body. Ensure grommets are properly seated.
2. Lay reservoir upside down on flat, hard surface. Press master cylinder body onto reservoir using rocking motion.
3. Install new seals on secondary piston, then the spring retainer.
4. Install spring and secondary piston assembly into cylinder.
5. Install primary piston. Depress primary piston into cylinder, then install lock ring.
6. Install fluid level switch, if equipped.
7. On models with compact master cylinder, install proportioner valve assembly, Fig. 20.
8. On all models, fit diaphragm into reservoir cover, then install cover onto reservoir.
9. Install master cylinder and bleed brake system.

_____________________________________________________

If you find the MC needs replaced, here is a link that shows in general how it is done.

https://www.2carpros.com/articles/how-to-replace-a-brake-master-cylinder

Let me know if this helps or if you have other questions.

Take care,
Joe
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Wednesday, March 20th, 2019 AT 6:12 PM

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