What size serpentine belt to bypass the AC

Tiny
ZABO FORSYTH
  • MEMBER
  • 2009 MITSUBISHI GALANT
  • 4 CYL
  • 2WD
  • AUTOMATIC
  • 170,000 MILES
Serpentine belt broke due to A/C seize up. Need to bypass the AC and need to know size of belt.
Sunday, January 6th, 2019 AT 1:41 AM

7 Replies

Tiny
DANNY L
  • MECHANIC
  • 5,648 POSTS
Hello, I'm Danny.

It is possible to bypass the A/C compressor but you need to understand that first the A/C compressor needs to be removed. After removal a idler/dummy pulley can be installed and a different size serpentine belt can be installed in its place.I can provide a diagram if needed. Hope this helps and thanks for using 2CarPros.
Danny-
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Sunday, January 6th, 2019 AT 2:01 AM
Tiny
ZABO FORSYTH
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Yes please send a diagram. Thank you
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Sunday, January 6th, 2019 AT 5:21 AM
Tiny
ZABO FORSYTH
  • MEMBER
  • 3 POSTS
If at all possible. Can you please send a diagram of belt with AC and belt without AC? Thank you
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Sunday, January 6th, 2019 AT 5:24 AM
Tiny
CJ MEDEVAC
  • MECHANIC
  • 11,004 POSTS
I have a dumb question!

If you unplug the electrical connection from the A/C unit (actually the A/C clutch) will the pulley spin freely?

The Medic
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Sunday, January 6th, 2019 AT 7:27 PM
Tiny
DANNY L
  • MECHANIC
  • 5,648 POSTS
Hi CJ,

Yes, the pulley will always spin freely. That's the clutches job to engage the unit. Only time there's a problem is when clutch seizes and won't disengage, That's when belts get destroyed.
Danny-
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Monday, January 7th, 2019 AT 10:44 AM
Tiny
CJ MEDEVAC
  • MECHANIC
  • 11,004 POSTS
But.

What if he's in A/C mode or heat with a defrost setting,

and Mr. Compressor locks down.

Belt cannot turn, belt gets destroyed.

Turn off A/C or heat with defrost settings or simply unplug the clutch so it cannot accidentally engage.

Clutch pulley now works fine as an idler only, the compressor is now a brick bolted to the motor.

It could be either a shot compressor or shot clutch pulley bearings (until it's confirmed).

I brought it up since it was not mentioned or tested to see which one went to pot. If it were the compressor shot, he could still get by without even taking it off.

The Medic
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Monday, January 7th, 2019 AT 3:08 PM
Tiny
POKER_DEALER
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The answer is 61 1/8.
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Tuesday, September 5th, 2023 AT 6:28 PM

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