2003 Volvo S60

Replacing Front Brake Discs

Removal
Remove the securing spring and locating pins
Remove the brake caliper and brake pads

Remove the caliper holder and the brake disc

Remove:

*both the mounting screws (4) for the caliper holder. Remove the holder
*the locating pin (5) and the brake disc.

Cleaning and inspection

NOTE: Cleaning is important to prevent lateral runout at the brake disc.

Clean the hub flange before installing the new brake disc.
Check the hub. If it is damaged, measure the lateral runout.

Installation

Install the brake disc

NOTE: Be careful when handling the new brake disc. Careless handling can cause damage to the brake disc (out-of-true).

Install:

*the new brake disc. Tighten the locating pin (5). Tighten to 8 Nm
*the caliper holder. Use new mounting screws (4). Tighten to 100 Nm .

Install the brake pads and brake caliper
Install the locating pins in the brake caliper
Install the wheel.

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