Starter replacement

Tiny
LAYLA0309
  • MEMBER
  • 1998 FORD WINDSTAR
  • 3.8L
  • V6
  • AUTOMATIC
  • 193,000 MILES
Which exact tools would I need to change out my starter? What starter tool set is a good set to buy? I currently am working and going to school and taking care of my daughter.
Wednesday, July 1st, 2020 AT 12:11 PM

1 Reply

Tiny
ASEMASTER6371
  • MECHANIC
  • 52,797 POSTS
Good evening,

I posted below the procedure for you to view.

I will list the tools for you.

13mm rachet wrench for removing the nut on the starter and loosening the mounting bolts.

13mm deep 6 point socket, 3 inch extension and a 3/8 ratchet for the mounting bolts.

8mm, 10mm, 1/4 inch socket and a 1/4 inch ratchet for removing the small wire on the starter solenoid.

You can use the same 8mm for removing the negative battery cable.

Roy

REMOVAL

Warning: when servicing starter motor or performing any maintenance in the area of the starter motor, note the heavy gauge input lead connected to the starter solenoid is hot at all times. Make sure the protective cap is installed over the terminal and is replaced after service.
1. Disconnect battery ground cable.
2. Raise the vehicle on a hoist.
3. Disconnect starter cable and push-on connector from starter solenoid.

CAUTION: When disconnecting hardshell connector at S terminal, grasp the plastic shell and pull off. Do not pull on wire. Be careful to pull straight off to prevent damage to the connector and S terminal. If any part of the connection is damaged, replace the damaged components.

4. Remove upper bolt.
5. Remove lower bolt and starter motor.

INSTALLATION
1. Position starter motor to engine and install upper and lower bolts finger-tight.
2. Tighten the upper mounting bolt to 20-27 N.M (15-20 lb-ft).
3. Tighten the lower mounting bolt to 20-27 N.M (15-20 lb-ft).
4. Connect starter solenoid connector. Be careful to push straight on and make sure connector locks in position with a notable click or detent.
5. Install starter cable nut to starter solenoid B-terminal. Tighten to 9-14 N.M (80-123 lb-in).
6. Replace red starter solenoid safety cap.
7. Lower vehicle to floor.
8. Connect battery ground cable.
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Wednesday, July 1st, 2020 AT 3:29 PM

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