Smoke coming out of the gas cap?

Tiny
RLPETERSON78
  • MEMBER
  • 2014 TOYOTA COROLLA
  • 1.8L
  • 4 CYL
  • 2WD
  • MANUAL
  • 163,000 MILES
I have been getting EVAP codes P0441 and PO455. I put my smoke machine on and there was smoke coming out of the gas cap. I went to the local Toyota dealership and got an OEM gas cap for my car. That didn't solve the problem, smoke was coming out again. So I think it is the fuel neck gas filler hose. I been having a problem finding one for my car. I have a 2013 Toyota Corolla that was built in Mississippi. The VIN number is 5YFBUEEXDP197201. First of all do you think my diagnosis is correct and were can I find the part for my VIN number?
Friday, February 13th, 2026 AT 11:43 AM

18 Replies

Tiny
KEN L
  • MASTER CERTIFIED MECHANIC
  • 55,302 POSTS
Yep, I would double check to make sure the filler neck is not damaged up where the gas cap seals against the cap. If so you will need a new filler neck, I would check ebay I have had good luck with parts form there.

P0441 (incorrect purge flow)
P0455 (large EVAP leak

That would explain these codes as well. Clear the codes when the repair is completed, let me know if you need help changing the filler tube out. Ken
Was this
answer
helpful?
Yes
No
Saturday, February 14th, 2026 AT 8:44 AM
Tiny
RLPETERSON78
  • MEMBER
  • 139 POSTS
Hi Ken, yes I need help how to change the filler neck.
Was this
answer
helpful?
Yes
No
Saturday, February 14th, 2026 AT 11:25 AM
Tiny
KEN L
  • MASTER CERTIFIED MECHANIC
  • 55,302 POSTS
First, drive the car until the gas is on empty or follow this video on how to drain the gas out.

https://www.youtube.com/watch?v=Q5MH2gnyFH0

You will need to raise the car up watch this video to do it safely.

https://www.youtube.com/watch?v=xLFn_bMkZc0

Then remove the clamp at the bottom of the tank, remove the filler tube mounting clamps and then remove the filler tube to replace it with the new unit. If you have problem please upload an image or a short video in your response, so I can see what's going on. Check out the images (below).

Was this
answer
helpful?
Yes
No
Sunday, February 15th, 2026 AT 9:06 AM
Tiny
RLPETERSON78
  • MEMBER
  • 139 POSTS
  • 2014 TOYOTA COROLLA
  • 1.8L
  • 4 CYL
  • 2WD
  • MANUAL
  • 163,000 MILES
I have been getting EVAP codes P0441 and PO455. I put my smoke machine on and there was smoke coming out of the gas cap. I went to the local Toyota dealership and got an OEM gas cap for my car. That didn't solve the problem, smoke was coming out again. So I think it is the fuel neck gas filler hose. I been having a problem finding one for my car. I have a 2013 Toyota Corolla that was built in Mississippi. The VIN number is 5YFBUEEXDP197201. First of all do you think my diagnosis is correct and were can I find the part for my VIN number?
Was this
answer
helpful?
Yes
No
Sunday, February 15th, 2026 AT 9:18 AM (Merged)
Tiny
CARADIODOC
  • MECHANIC
  • 34,467 POSTS
If smoke from a smoke machine is coming out by the gas cap, it sounds like you're using the tool correctly, and you've identified the source of the leak. Remove the cap, then look at the sealing surface on the end of the filler tube. It is somewhat common for a crusty film to build up over time. Try a solvent like Brake Parts Cleaner or Carburetor Cleaner on a rag to remove that build-up, then run the smoke test again.
Was this
answer
helpful?
Yes
No
Sunday, February 15th, 2026 AT 9:19 AM (Merged)
Tiny
RLPETERSON78
  • MEMBER
  • 139 POSTS
I just went out and put brake cleaner on a microfiber towel and went around the the sealing surface with three applications of brake cleaner and did the smoke test. Smoke continue to come out, so that didn't solve the issue.
Was this
answer
helpful?
Yes
No
Sunday, February 15th, 2026 AT 9:19 AM (Merged)
Tiny
CARADIODOC
  • MECHANIC
  • 34,467 POSTS
Can you see any residue on the sealing surface? If it is perfectly clean and smooth, that just leaves the gas cap.

Also look for a small vapor return hose attached an inch or two below the top of the filler tube. The hose is commonly held to the metal port with a simple hose clamp. If the clamp is rusted off or if the hose is dry-rotted, smoke can leak out there too. The escaping smoke might appear to be coming from under the gas cap.

Next, remove the gas cap, then cover the opening with plastic wrap and a rubber band, then do the smoke test again. If you still see smoke escaping, it has to be from something other than the cap. Use plastic that is used for food as it is very thin and easy to form a good seal. Smoke machines only develop around 2 psi of pressure, so it doesn't take much to contain it. Let me know what you find.
Was this
answer
helpful?
Yes
No
Sunday, February 15th, 2026 AT 9:19 AM (Merged)
Tiny
RLPETERSON78
  • MEMBER
  • 139 POSTS
I put plastic wrap over the gas cap with a rubber band securing it. Then I started my smoke machine. I took a video of what it did.
Was this
answer
helpful?
Yes
No
Sunday, February 15th, 2026 AT 9:19 AM (Merged)
Tiny
CARADIODOC
  • MECHANIC
  • 34,467 POSTS
From what I can tell, it looks like the leak is down lower and the smoke is just rising to where it can disperse. It looks like there's no smoke right under the plastic wrap. Are you able to see the filler tube from underneath? Look for that smaller tube and hose I mentioned.
Was this
answer
helpful?
Yes
No
Sunday, February 15th, 2026 AT 9:19 AM (Merged)
Tiny
RLPETERSON78
  • MEMBER
  • 139 POSTS
No I can't see the under the smaller tube. I have ordered a new fuel neck from eBay that I will install.
Was this
answer
helpful?
Yes
No
Sunday, February 15th, 2026 AT 9:19 AM (Merged)
Tiny
CARADIODOC
  • MECHANIC
  • 34,467 POSTS
Can you see from under the vehicle if there's smoke down lower? It's also possible to have a cracked / loose / rusted part on top of the gas tank, but by now I suspect you would have noticed gas seeping onto the ground when you filled it. Replacing the filler tube appears to be easier than on a lot of other models. We'll wait to hear from you. Please keep us updated on your progress.
Was this
answer
helpful?
Yes
No
Sunday, February 15th, 2026 AT 3:28 PM
Tiny
RLPETERSON78
  • MEMBER
  • 139 POSTS
I got a new fuel filler neck from a auto salvage yard and installed it. That didn't solve my problem. I just got a new one and I tested it today and the video shows what I found. I contacted the first guy who I got the new one I installed and he said that it could be the charcoal canister was the cause. What do you think?
Was this
answer
helpful?
Yes
No
Friday, March 13th, 2026 AT 11:31 AM
Tiny
RLPETERSON78
  • MEMBER
  • 139 POSTS
Here is what the guy said about the first fuel neck that I installed on my car:

The fuel neck was WELL inspected. I am 100% certain it is good. What’s causing your issue now is you fuel vapor canister. When they go bad, it creates a back pressure and pushes out the fuel neck. This is JR by the way. I worked at Al Hendrickson Toyota for 12 years so I saw this dozens of times. I’m certain of this and this also explains the code you got.
Was this
answer
helpful?
Yes
No
Friday, March 13th, 2026 AT 11:46 AM
Tiny
CARADIODOC
  • MECHANIC
  • 34,467 POSTS
I can't argue with what you were told. The question I DO have is we were always told smoke machines only develop up to 2 psi to avoid creating temporary false results. Can you find the charcoal canister and remove the vapor hose? That should make the smoke come out only there.
Was this
answer
helpful?
Yes
No
Friday, March 13th, 2026 AT 2:56 PM
Tiny
RLPETERSON78
  • MEMBER
  • 139 POSTS
He was right. I pulled the hose off the pipe leading to the gas cap and smoke cam
Was this
answer
helpful?
Yes
No
Wednesday, March 18th, 2026 AT 10:38 AM
Tiny
RLPETERSON78
  • MEMBER
  • 139 POSTS
He was right. I pulled the hose from the canister off the pipe leading to the gas cap and smoke came out of the hose. I'm going to call Toyota and oder an OEM to see if that will fix my problem.
Was this
answer
helpful?
Yes
No
Wednesday, March 18th, 2026 AT 10:58 AM
Tiny
CARADIODOC
  • MECHANIC
  • 34,467 POSTS
Please keep me updated.
Was this
answer
helpful?
Yes
No
Wednesday, March 18th, 2026 AT 6:46 PM

Please login or register to post a reply.