Removing and replacing the transfer case?

Tiny
JOEDUDE37
  • MEMBER
  • 2016 RAM 1500
  • 5.7L
  • V8
  • 4WD
  • AUTOMATIC
  • 126,000 MILES
What tools and sockets will I need to remove and replace the transfer case? And what challenges might I encounter
Saturday, December 20th, 2025 AT 7:04 AM

3 Replies

Tiny
KEN L
  • MASTER CERTIFIED MECHANIC
  • 54,877 POSTS
This job is not to bad, here is a video of the job being done on a similar truck but the procedure is the same, you will need two people or a transmission jack to support the transfer case once it is removed, they are heavy.

https://www.youtube.com/watch?v=1Bbvg_DRRow&pp=0gcJCTwKAYcqIYzv

Start on level ground, and block the tires, then remove the driveshafts, wiring and mounting bolts and you are all set. Are you rebuilding the 4x4 unit or installing a used one?
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Sunday, December 21st, 2025 AT 10:55 AM
Tiny
JOEDUDE37
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Installing a used one. Are there any gaskets that I need to replace
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Monday, December 22nd, 2025 AT 11:58 AM
Tiny
KEN L
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I think they just use silicone sealer between the transmission case and transfer case.
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Tuesday, December 23rd, 2025 AT 9:57 AM

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