Code P2004

Tiny
CHRISCHUNG221
  • MEMBER
  • 2005 FORD FOCUS
  • 2.0L
  • 4 CYL
  • 2WD
  • AUTOMATIC
  • 289,000 MILES
Hi Friends,

I have a P2004 code intake manifold runner control stuck open. Just wondering if this is a serious issue or not so big deal. The car runs and drives fine. Idles not as smooth as it used to, but other than that it's good around town. Anyway, if it is something I need to fix, any idea on the cost of parts and degree of difficulty to fix? I'm a novice, but willing to learn. Have a few tools etc.

Thanks!
Monday, February 17th, 2020 AT 5:04 PM

1 Reply

Tiny
KENW1
  • MECHANIC
  • 213 POSTS
Thanks for visiting 2CarPros.

This is a very common problem on these cars and it's not a critical issue. There are flaps in the intake runners that open and close to increase low end torque. Most often the vacuum lines crack or the flaps get stuck. Occasionally the control valve will go bad.

Since you notice an idle issue it could be a vacuum leak. Check all the hoses running from the intake to the Intake manifold runner control solenoid and IMRC module/actuator and intake. I believe the hose is 3/32" if you need to replace it.

Next if that's good disconnect the IMRC actuator and see if you can move the rod by hand. If it doesn't' move you'll need the flap kit. I cannot find a link right now but I believe the last set I bought was around 80.00

So next if the hoses are good and IMRC flaps move you need to get a hand held vacuum pump and connect it to the IMRC actuator and see if when applying vacuum the flap arm moves. If it does then the actuator is ok, if it does not the module has a hole in the diaphragm and is bad.

If all above is good then the control solenoid is likely bad.

Below is a diagram of the system. I highlighted the parts to look at and vacuum lines. It's not too hard to work on once you find all the vacuum line. The one on the solenoid is hard to see unless you are under the car.
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Monday, February 17th, 2020 AT 5:22 PM

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