Install the crankshaft sprocket.
Be sure the timing mark on the crankshaft sprocket is pointing toward the mark on the chain damper.
Place the timing chain over the camshaft sprocket and hold the sprocket so the timing mark is pointing down and the timing chain is hanging off the sprocket.
Loop the timing chain under the crankshaft sprocket and install the camshaft sprocket on the camshaft.
Verify that the marks are aligned; the camshaft sprocket will be at the 6 o'clock position and the crankshaft sprocket at the 12 o'clock position. NOTE
The No. 1 piston will be at TDC and the No. 4 piston will also be at TDC but on the compression stroke.
Torque the camshaft sprocket bolt to 103 ft. Lbs. (140 Nm).
Install or connect the following:
Front cover, using a new gasket and seal. Torque the small bolts to 15 ft. Lbs. (21 Nm) and the long bolts to 35 ft. Lbs. (47 Nm).
Upper radiator hose
Coolant bypass hose
Oil pan. Torque the bolts to 18 ft. Lbs. (25 Nm).
Starter motor. Torque the bolts to 32 ft. Lbs. (43 Nm).
Oil filter adapter and filter
A/C compressor-to-oil pan bolts. Torque the bolts to 37 ft. Lbs. (50 Nm).
Suspension support. Torque the bolts to 61 ft. Lbs. (82 Nm).
Stabilizer bar. Torque the bolts to 13 ft. Lbs. (17 Nm).
Ball joint. Torque the nuts to 41 ft. Lbs. (55 Nm).
WSS electrical connector
Drive belt tensioner. Torque the bolts to 33 ft. Lbs. (45 Nm).
Crankshaft balancer. Torque the bolt to 76 ft. Lbs. (103 Nm).
Right wheel well splash shield
Right front wheel
Alternator. Torque the front bolt to 37 ft. Lbs. (50 Nm) and the rear bolt to 18 ft. Lbs. (25 Nm).
2 upper air conditioning compressor mounting bolts. Torque the bolts to 37 ft. Lbs. (50 Nm).
Power steering pump. Torque the bolts to 25 ft. Lbs. (34 Nm).
Air intake duct
Air cleaner assembly
Accessory drive belt
Front engine mount and bracket. Torque the 8mm bolts to 15 ft. Lbs. (20 Nm) and the 12mm bolts to 30 ft. Lbs. (40 Nm).
Negative battery cable
Evacuate and recharge the A/C system.
Refill the engine oil and coolant.
Start the engine and check for leaks.
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Monday, February 2nd, 2009 AT 12:11 AM