2000 Isuzu Rodeo Question fuel pump

Tiny
SCBPPM
  • MEMBER
  • 2000 ISUZU RODEO
  • 6 CYL
  • 2WD
  • AUTOMATIC
  • 180,000 MILES
How to replace a fuel pump? How difficult? Where is it located?
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Friday, October 15th, 2010 AT 3:17 PM

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Tiny
SATURNTECH9
  • EXPERT
Procedure #1

Fuel Pump And Associated Parts

REMOVAL

CAUTION: When repair to the fuel system has been completed, start engine and check the fuel system for loose connection or leakage. For the fuel system diagnosis, refer to Computers/Testing and Inspection.

1. Disconnect battery ground cable.
2. Loosen fuel filler cap.
3. Support underneath of the fuel tank assembly (11) with a lifter.
4. Remove fuel tank assembly (11).
5. Remove Fuel Tube/Quick Connector (2).

NOTE: When handling the fuel tube, be sure to refer to Fuel Tube/Quick Connector Fittings.

6. Remove fuel pump and sender (FPAS) assembly (4) fixing snap ring and remove the FPAS assembly.

NOTE: After removing pump assembly (4), cover fuel tank to prevent any dust entering.

INSTALLATION

1. Install FPAS assembly(4).
2. Install Fuel Tube/Quick Connector (2).

NOTE: When handling the fuel tube, be sure to refer to Fuel Tube/Quick Connector Fittings.

3. Install fuel tank assembly(11).
4. Fill the tank with fuel and tighten fuel filler cap.
5. Connect battery ground cable.

Procedure #2

REMOVAL

1. Disconnect the negative battery cable.
2. Drain all the fuel from the tank.
3. Install and tighten the drain plug.

Tighten
Tighten the drain plug to 20 N.M (14 lb ft).

4. Remove the fuel tank.
5. Remove the retaining screws from the fuel tank.
6. Remove the fuel pump assembly from the fuel tank.
7. Cover the fuel pump opening in order to prevent dust, dirt, or debris from entering the fuel tank.

INSTALLATION

1. Install the fuel pump assembly.

Tighten
Tighten the fuel pump assembly mounting bolts to 3 N.M (27 lb ft.).

2. Install the fuel pump assembly retaining screws.
3. Install the fuel tank assembly.
4. Fill the tank with fuel.
5. Tighten the fuel filler cap.
6. Connect the negative battery cable.
It's in the gas tank it doesn't look to bad to replace it only pay's 1.4hr's to replace so it shouldn't be that hard to replace.
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Friday, October 15th, 2010 AT 3:46 PM

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