Fuel system replacement?

1991 CHEVROLET S-10
144,000 MILES • 4.3L • 6 CYL • 2WD • MANUAL
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THEBENTWAN
  • MEMBER
  • 2 POSTS
I was given this '91 Chevy S-10. The previous owner had installed their own external fuel pump with a toggle wired inside the cab. I took that fire hazard & all it's tubing and wiring out. While I was at work a friend had installed a new fuel pump. When we went to test it, it wasn't starting. Unbeknownst to me that the intake line to the carburetor was nit hooked up, so when my friend tried to kick it over with starting fluid, which worked for about 1.5 seconds, the TBI caught fire, melting the wiring to the injectors and vacuum lines around the carburetor.
I went to a 'pick&pull' and got a complete TBI carburetor unit and Injector wiring connection/harness. I've replaced all the vacuum lines and believe they are ran correctly, as well as replaced the TBI injector wiring harness, and the fuel filter. I've tested (via 9V battery) that both replacement injector sets work, and ive tested the wiring for continuity.
When I turn the key, the pump does not prime or engage until I turn it far enough to crank the engine. After a few cycles cranking you can hear the fuel pump whine and will continue for about 3sec then stop.
No starting.
I removed the line into the fuel pump and no fuel comes out upon disconnect or after disconnect and turn key till I hear the fuel pump engage.. still no fuel out of the line.
Do I remove the fuel pump and check again?
Apr 26, 2026 at 7:26 AM
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STRAILER
  • AUTOMOTIVE REPAIR CONTRIBUTOR
  • 54,178 POSTS
So there is no carburetor on this truck it is TBI, throttle body injection. Yep, if the fuel pump runs and nothing comes out the fuel feed line is having an issue. I would see if the fuel feed line inside the tank is connected, also the pump will not prime if the computer does not see vacuum at he MAP sensor or air movement through the MAF sensor FYI. So there is two fuel lines, pressure and return make sure you are testing the correct line which should be the larger one. Please upload a short video in your response of the problem, so I can see what's going on. Also, once the fuel pump is good to go I would run the codes to see if any are stored, this guide can help.

https://www.2carpros.com/articles/buick-cadillac-chevy-gmc-oldsmobile-pontiac-gm-1983-1995-obd1-code-definitions-and-retrieval-method

Please go over this guide and get back to us.

May 1, 2026 at 4:49 PM
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