Electrical ignition, not starting?

Tiny
DANNY_KESSELS
  • MEMBER
  • 1997 TOYOTA T100
  • 2.4L
  • 6 CYL
  • 4WD
  • AUTOMATIC
  • 264,000 MILES
The truck is in park, I insert the key and turn to 1st spot on ignition, it immediately starts to crank the engine but doesn't start, the starter motor keep turning as I move to the crank spot on ignition, turning the motor over, and it starts and I believe the starter is still turning over once it starts. I can shift the truck into neutral and everything is normal, turn ignition off, 1st spot on ignition, the starter motor is not turning. I then turn the ignition to crank mode and it turns the engine over and it starts and the starter motor stops turning. When the truck is in neutral this ignition problem doesn't exist. Operates normally. I am thinking the NSS switch might be the problem.
Monday, February 26th, 2024 AT 3:54 PM

12 Replies

Tiny
JACOBANDNICKOLAS
  • MECHANIC
  • 108,272 POSTS
Hi,

I looked at the wiring schematic and I suspect it is one of three issues. The easiest thing to try is replacing the starter relay. It is located in the vehicle behind the left kick panel. With it with a different relay having the same part number. Next would be the neutral safety switch, but I don't think that is the case. It allows power to pass through the switch to the starter motor when it is in the correct position. It shouldn't cause what you are describing.

Now if you look at the wiring schematic below, the only time the relay should actuate to crank the engine is when the key is in the start position. At that point, you send power (from the switch) to the relay primary. In this case, I suspect something is shorting in the switch allowing power to feed in the run and start positions. We can check that by watching for power at the relay when the key is turned to the run position. However, try the relay first.

I attached the wiring schematic below so that you would have a reference. Let me know if it helps or if you have questions,

Take care,

Joe

See pics below. Note: The schematic was only one page. I cut it in half to make it readable. I did overlap the two so you can follow from one to the next.
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Monday, February 26th, 2024 AT 8:04 PM
Tiny
DANNY_KESSELS
  • MEMBER
  • 11 POSTS
Well, the relay did not fix the problem. What's next? Again, thank you for your time. Hope to hear from you soon.
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Wednesday, February 28th, 2024 AT 2:59 PM
Tiny
JACOBANDNICKOLAS
  • MECHANIC
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Hi,

Danny, I need you to remove the relay. One of the connector pins will have battery voltage at all times (white wire in pic below). The black wire should get power with the key in the start position. Check it that is the case. Also, see if the power to the black shuts off when the key is released.

Let me know.

Joe

See pic below.
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Wednesday, February 28th, 2024 AT 6:45 PM
Tiny
DANNY_KESSELS
  • MEMBER
  • 11 POSTS
Hi Joe, thanks again for your help. So when I measure voltage at pins 1 and 2, dvm probes on each pin, I have no voltage with ignition in the lock position I have 12 volts when ignition is in the ACC, On, and Start position. On pins 3 and 5 with dvm probes on each pin I have 12 volts at all times Lock, ACC, On, and start positions of ignition. I hope that helps. I am unable to see the color of the wires but the relay has a schematic and the back of it.
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Thursday, February 29th, 2024 AT 3:33 PM
Tiny
JACOBANDNICKOLAS
  • MECHANIC
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Hi,

Pin 1 shouldn't have power in the ACC or on position. If you have power at pin 1 with the key in ACC or run, that is going to actuate the secondary side of the relay and engage the starter.

To me, that indicates a short in the ignition switch itself. Pin 1 shouldn't have power until the switch is in the start position. It also explains the starter engaging when you turn the key to the first position. Has the starter ever engaged if the key is in the ACC position?

Let me know your thoughts.

Joe
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Thursday, February 29th, 2024 AT 8:28 PM
Tiny
DANNY_KESSELS
  • MEMBER
  • 11 POSTS
Yes, I believe it did engage in the acc position.
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Friday, March 1st, 2024 AT 8:16 AM
Tiny
DANNY_KESSELS
  • MEMBER
  • 11 POSTS
Should I try a new ignition?
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Friday, March 1st, 2024 AT 4:49 PM
Tiny
JACOBANDNICKOLAS
  • MECHANIC
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Hi,

I suspect that is what will be needed. However, I attached the diagnostics for testing the switch itself. Note that pin 6 should only have continuity when the key is in the start position. If it has power in any of the other positions, replace the switch. If you find any variations to the pin connectors in pic 3, replace it.

Let me know what you find.

Joe

See pics below.
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Friday, March 1st, 2024 AT 7:48 PM
Tiny
DANNY_KESSELS
  • MEMBER
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Hi Joe, I just wanted to let you know I am going to try the ignition. It won't be for a week or so, just letting you know. Thanks again.
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Tuesday, March 5th, 2024 AT 3:23 PM
Tiny
JACOBANDNICKOLAS
  • MECHANIC
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Hi Danny,

Thanks, for the update. Take your time. I'll be here. LOL

I look forward to hearing from you. If you run into any trouble, let me know.

Take care,

Joe
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Tuesday, March 5th, 2024 AT 7:39 PM
Tiny
DANNY_KESSELS
  • MEMBER
  • 11 POSTS
Well, the new ignition did not fix it either.
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Sunday, March 17th, 2024 AT 9:50 AM
Tiny
JACOBANDNICKOLAS
  • MECHANIC
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Hi,

Do me a favor. At the neutral safety switch on the transmission, there will be two wires. One is black. The other wire will either be black with an orange tracer or black with a yellow tracer. Determine which you have and then check that wire for power when the key is in the start position.

If there is power, with the vehicle in park, check the black wire out for power with the key in the start position.

Let me know what you find. We are going to walk through this one section at a time. LOL

Take care,

joe
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Sunday, March 17th, 2024 AT 7:55 PM

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