2000 Dodge Dakota transfer case removal

Tiny
JEL79
  • MEMBER
  • 2000 DODGE DAKOTA
  • V8
  • 4WD
  • AUTOMATIC
  • 185,000 MILES
The transfer case on my dakota just went recently I would llike to know how to remove it, I do have a mechanical background. Is there any gaskets / seals that I need to buy plus what is the best type of fluid to use in it. Thanks for your time
Monday, September 29th, 2008 AT 8:40 AM

3 Replies

Tiny
JACOBANDNICKOLAS
  • MECHANIC
  • 108,199 POSTS
The transfer case requires a lot of work to remove. How do you know it is bad?
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Tuesday, September 30th, 2008 AT 12:48 PM
Tiny
JEL79
  • MEMBER
  • 1 POST
This is easy to answer. On my way home I heard a large crunch sound under my truck. When I pulled over I saw the fluid pouring out of my transfer case. I now know that the there was a problem with the front drive shaft and this cause the transfer case to fail.
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Wednesday, October 1st, 2008 AT 6:53 AM
Tiny
JACOBANDNICKOLAS
  • MECHANIC
  • 108,199 POSTS
Hi:

If you are sure it's the transfer case, it will take some work to remove and replace. It involves removing both drive shafts, the cross member, all linkage, vacuume lines, electrical leading to the transfer case, and unbolting it to remove. The transfercase is somewhat heavy, so be careful. I would recommend that you purchase a Chilton's manual. It will give you step by step instructions.

However, if you run into a problem, let me know. I will do my best to help you over the net.

Joe
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Wednesday, October 1st, 2008 AT 8:10 AM

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