Blower for the heater removal instructions needed

Tiny
DAKOTA59RT
  • MEMBER
  • 2000 DODGE DAKOTA
  • V8
  • 2WD
  • AUTOMATIC
  • 103,000 MILES
How is the blower removed from the dash?
Saturday, January 9th, 2010 AT 2:24 PM

3 Replies

Tiny
JACOBANDNICKOLAS
  • MECHANIC
  • 108,170 POSTS
I hope you are patient person because it isn't too much fun. Here are the directions that I was able to find for you. IF your truck has AC, there is a special note you need to read before starting.

NOTE
Removal of the blower motor on these models requires that the A/C lines be disconnected. According to law, refrigerant must be captured and reused which requires the use of special equipment and training. This procedure MUST be performed by a certified MVAC technician.

1. Disconnect the battery negative cable.
2. Remove the instrument panel.
3. Recover the refrigerant. See "Note" above.
4. Disconnect the liquid line refrigerant line fitting from the evaporator inlet tube.
5. Disconnect the accumulator inlet tube.
6. Drain the cooling system.
7. Disconnect the heater hoses from the heater core tubes.
8. Remove the four nuts from the heater-A/C mounting studs on the engine compartment side of the dash panel.
9. Remove the nut that secures the heater-A/C housing mounting brace to the stud on the passenger compartment side of the dashboard.
10. Pull the housing rearward far enough for the mounting studs and evaporator condensate drain tube to clear the dash panel holes.
11. Remove the housing from the vehicle.
12. Remove the three screws that secure the motor to the housing.
13. Remove the wheel, if desired, by removing the clip from the motor shaft.
14. Installation is the reverse of removal. Note the following points:
A. When installing the wheel onto the shaft, be sure to line up the flats.
B. The ears of the retaining clip must be on the shaft flat
C. Be sure the blower motor seal is in place.

I hope this helps. Let me know if you have questions.

Joe
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Saturday, January 9th, 2010 AT 8:17 PM
Tiny
STARLORD0317
  • MEMBER
  • 1 POST
I just finished replacing my blower motor yesterday and I can say that even though it takes some time. You don't have to completely remove everything to change it out.

1. Apply parking break and turn the key to acc and put car into either neutral or the very last gear.
2. Remove dash face and undercover below steering wheel.
3. Loosen support holding steering wheel.
Remove trim cover panels from both front doors along floor line, sideway and beside windshield.
4. Loosen but don't remove the bolt on both sides under dash. They will be a 1/2 inch socket and have a groove they can slide in.
5. Remove the five screws along the windshield at top of dashboard.
6. Below radio behind the carpet are 2 bolts remove them.
7. Now for the fun parts. Open your hood and remove the bolt holding the transmission dipstick check tube. 9/16
8. Behind this and along the fire wall are 3 nuts to remove. 2 are behind the tube and one is near the distributor
9. On the passenger side remove glove box by opening it and then pulling the tension each side to release the box.
10. Pull dash forward until the 1/2 inch bolt is almost out of the grove and then tighten it to stay in place.
11. Remove the 7 small screws hold the face cover of the blower box.
12. Remove airlines from flap door opener (don't know exact name).
13. With the cover out of the way you can pull the spring clip off the fan wheel( be careful with removing this because it's called a spring clip for a reason and mine sprang into oblivion so I had to replace it.) Remove fan wheel without using too much force so it doesn't break.
14. Remove the 3 screws holding the motor in place and disconnect the power.
15. This is the shortcut step that allows you to do all this without removing the dash and heater coil, A/C lines, have a professional drain your coolant and the replace it after you've finished replacing the motor.
Tie a string to the end of the pigtail you just disconnected. Pull the motor out and when you are finding it seems stuck. Pull the right side of the box the motor is mounted in towards you as you pull the pigtail out.
16. Tie the same string to the new pigtail and pull it back through.
17. Replace each nut, bolt and screw on the cover, reconnect air plugs to door opener, replace nuts on firewall, slide dash back into place and tighten 1/2 inch bolts, replace the 2 bolts below radio, replace dash cover and lift steering wheel back into place, replace the 5 screws along top of dashboard by windshield, replace side cover along door frame.
18. Put car back into park and release parking brake.
19. Test everything to see if it is working and enjoy.
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Sunday, June 6th, 2021 AT 7:16 AM
Tiny
STEVE W.
  • MECHANIC
  • 12,961 POSTS
Thanks for the added information.
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Monday, June 7th, 2021 AT 9:41 AM

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