You apply a thin coating of thread sealant to the threads, then it gets screwed in. Then you let the sealant cure. Then fill it. The interface of the threads with the sealant stops the leaks. If you want to see real oddities look at the conventional disc type freeze plugs. They machine the hole so it's round with a ledge, then you put a tiny amount of 3M sealant on the edge of the plug. Put it in place and use a hammer and punch to compress the dome in and force it to lock into the hole. The cooling system is only subjected to about 20 psi maximum as a worst case, so it really doesn't take a lot to seal it. What commonly happens is the coolant doesn't get changed or people run straight water, and they rust out from the inside.
Wednesday, June 11th, 2025 AT 12:36 PM