2004 Chevy Cavalier fuel pump

Tiny
CINDEELOU
  • MEMBER
  • 2004 CHEVROLET CAVALIER
Engine Mechanical problem
2004 Chevy Cavalier Front Wheel Drive Automatic 135000 miles

instructions on how to remove 2004 fuel pump on chevy cavalier
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Thursday, October 15th, 2009 AT 12:37 PM

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Tiny
BLUELIGHTNIN6
  • EXPERT
Relieve the fuel system pressure.
Drain the fuel tank.
While holding the modular fuel sender assembly down, remove the snapring, if equipped or if equipped with a cam lock ring use Fuel Sender Lock Nut Tool J-39765 to press down and rotate the cam lock ring to remove it.

WARNING
If the modular fuel sender assembly is retained by a snapring, it may spring up from its position. When removing the modular fuel sender from the tank, be aware that the reservoir bucket is full of fuel. It must be tipped slightly during removal to avoid damage to the float.

Remove fuel sender assembly, external fuel strainer, and connector retainer from the wiring harness and the fuel pump
Gently release the tabs on the sides of the fuel sender at the cover assembly. Begin by squeezing the sides of the reservoir and releasing the tab opposite the fuel level sensor. Move clockwise to release the second and third tab in the same manner.
Remove or disconnect the following:

Fuel pump electrical connection by lifting the cover assembly

Baffle and pump assembly from the retainer by rotating the fuel pump baffle counterclockwise

Fuel pump outlet by sliding it out of slot

Fuel pump outlet seal
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Saturday, October 17th, 2009 AT 9:36 AM

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