Carbureted Fuel System Help?

Tiny
TWEBB101
  • MEMBER
  • 1984 CHEVROLET TRUCK
  • 7.4L
  • V8
  • 2WD
  • AUTOMATIC
  • 172,691 MILES
A couple of months ago, my truck starting running really rough: hard to start and wouldn't idle. After some diagnostics, ChatGPT informed me that the fuel pressure from the mechanical pump was too high, and eventually ruined the seat/needle my Quadrajet. I replaced the main seat and needle; I put in a high-flow 0.135 main seat. I also installed a QFT regulator in-line between the mechanical fuel pump and the carburetor and have it set to 5.5-6.0 right now. I have two fuel filters in-line, one right before the pump, and one between the regulator and carb. The system is running and working good, but the big issue I'm having now is the line from the pump to the carb is draining out after sitting overnight.

The top fuel filter is empty, the bottom filter is full. The mechanical pump has 3 lines (inlet, outlet, vapor return), so I'm not sure if it's draining back through there, or if something else is happening. (I know that Quadrajets are notorious for leaking from the bottom plugs, but when I press the throttle, the accelerator pump shoots fuel, so I'm pretty sure the carb bowl still has gas in it and isn't leaking.)

After the line empties, I have to crank the starter for several seconds multiple times before the engine fires. I'm worried I'm going to ruin my starter. Also, the mechanical fuel pump died last week and was replaced (not sure if that is related or not.)

I tried installing a fuel check valve in line between the pump and regulator, but that didn't help at all.

So, I need some help figuring out the fuel system issues: why the line keeps draining, why it would run for a few years with no regulator or anything, and then start having issues (seat/needle, regulator, pump failure, etc.), Do I even need a regulator and if so, what pressure should I set it at? The Chilton manual says 8 psi, ChatGPT says 5.5-6.0 psi, and a local shop near me says 4.0-5.0 psi.
Monday, March 30th, 2026 AT 1:27 PM

2 Replies

Tiny
KEN L
  • MASTER CERTIFIED MECHANIC
  • 55,266 POSTS
If you can put the engine under load like going up a hill the fuel pump is probably okay, I would pull the spark plugs out and see if they are black, also I would check the choke pull-off vacuum actuator, when these fail it will cause the problem you are describing. Please upload a short video in your response of the problem, so I can see what's going on :)
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Tuesday, March 31st, 2026 AT 9:56 AM
Tiny
TWEBB101
  • MEMBER
  • 194 POSTS
With respect, what would the choke pull-off actuator have to do with the fuel line emptying? Also, can you address the PSI questions?
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Tuesday, March 31st, 2026 AT 10:34 AM

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