Brakes - Adjustable Brake Pedal Adjustment Inoperative?

JADUNN02

MEMBER
2002 FORD F-350
7.3L
V8
TURBO
2WD
AUTOMATIC
270,000 MILES

TSB 11-10-11

10/10/11

ADJUSTABLE PEDAL - ADJUSTMENT INOPERATIVE

This may be caused by a broken gear on the adjuster pedal drive shaft. The gear can be replaced by ordering the Adjustable Pedal Kit and following the instruction sheet included with the kit.

I'm trying to locate the instruction sheet which would have been included with the kit AL2Z-2455-A

Friday, September 26th, 2025 AT 9:05 AM

5 Replies

KEN L

MASTER CERTIFIED MECHANIC
54,137 POSTS

The install sheet for AL2Z-2455-A dealers can usually pull the PDF that ships with the service kit when you provide the part number and VIN. (The bulletin itself won’t include the step-by-step; it points to that insert.) Sorry, dealer only on this.

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Friday, September 26th, 2025 AT 11:08 AM

JADUNN02

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4 POSTS

How do you access the broken gear? Is there a special tool?

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Friday, September 26th, 2025 AT 11:50 AM

JADUNN02

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4 POSTS

How to remove this?

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Friday, September 26th, 2025 AT 12:33 PM

JADUNN02

MEMBER
4 POSTS
2002 FORD F-350
7.3L
V8
2WD
AUTOMATIC
270,000 MILES

How do you access the gear within the Adjustable brake pedal? Gear is broken. Is there a special tool to remove this part shown in below photos?

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Friday, September 26th, 2025 AT 6:33 PM (Merged)

KEN L

MASTER CERTIFIED MECHANIC
54,137 POSTS

That looks like it is spring loaded, I would be careful. There is not to much info on this problem. Can you see the motor? I think you need to remove the entire pedal assembly to fix this problem.

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Friday, September 26th, 2025 AT 6:38 PM