Brake pedal travels to floor

Tiny
JAMES OVERSTREET
  • MEMBER
  • 2008 FORD EXPEDITION
  • 5.7L
  • V8
  • 2WD
  • AUTOMATIC
  • 125,000 MILES
My brake pedal was starting to feel spongy. I replaced the master cylinder bench bled it then installed it. I then placed all four rotors and pads and had a full flush done on the brake fluid. A week later the brake pedal starts traveling to the floor. I checked all the calipers no leaks the fluid level is still full. I used a snapper computer and re-calibrated the abs system and still pedal travels to floor. The master cylinder was warrantied so I exchanged it and installed the new one re bled the system still pedal travels to the floor but the vehicle still stops.
Saturday, August 3rd, 2019 AT 10:20 AM

3 Replies

Tiny
BMDOUBLE
  • MECHANIC
  • 1,139 POSTS
Remove the brake lines at the master cylinder and install screw in caps to block the flow, with the vehicle stopped and in park, retest with the vehicle running to see how they feel. If they feel solid now, then the issue is somewhere in either the front or rear brake line circuits. Block off one circuit at a time at the master cylinder to help isolate which one is giving you trouble and go from there. If the pedal still sinks with the master cylinder blocked off, the master cylinder is no good or you may need to use a power bleeder and you may want to try another brand of master cylinder. Now when you say that you used a scanner, I'm assuming you did the abs bleed procedure?
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Saturday, August 3rd, 2019 AT 2:03 PM
Tiny
JAMES OVERSTREET
  • MEMBER
  • 2 POSTS
What thread size are the outlets on the master cylinder?
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Saturday, August 3rd, 2019 AT 2:46 PM
Tiny
BMDOUBLE
  • MECHANIC
  • 1,139 POSTS
Your local parts store can help you with the caps you need.
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Saturday, August 3rd, 2019 AT 4:49 PM

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