I NEED TO REPLACE MY EGR VALVE

  • Tiny
  • Anonymous
  • 2005 Ford 500
  • 101,000 miles

I need to replace my EGR valve. Where is it located? How difficult is it to replace? Thanks

Sunday, January 13th, 2013 AT 8:04 PM

1 Answer

  • Tiny
  • ASEMaster6371
  • Expert
  • 25,502 posts

Removal and Installation
Remove the 4 transaxle roll restrictor brace bolts.
To install, clean the bolts using a wire brush, apply new threadlocker to the threads and tighten to 55 Nm (41 lb-ft).
Remove the bolt and the transaxle roll restrictor brace.
To install, clean the bolts using a wire brush, apply new threadlocker to the threads and tighten to 48 Nm (35 lb-ft).
Disconnect the exhaust gas recirculation (EGR) system module vacuum tube and electrical connector.
Disconnect the EGR system module-to-EGR system module tube fitting.
To install, tighten to 40 Nm (30 lb-ft).

NOTE: When installing the EGR system module, install a new EGR system module gasket with the side with the raised ring facing the intake manifold.
Remove the 2 bolts and the EGR system module.
To install, tighten to 25 Nm (17 lb-ft).
To install, reverse the removal procedure.

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Sunday, January 13th, 2013 AT 8:55 PM

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