1. Disconnect negative battery cable. Release fuel pressure. See FUEL PRESSURE RELEASE. Drain cooling system. Remove sight shield (intake manifold cover) and sight shield mounting bracket. Remove air
cleaner duct. Disconnect accelerator cable, cruise control cable, and coolant hose from throttle body. Disconnect necessary electrical connectors, and vacuum lines.
2. Remove EGR pipe. Remove fuel injector electrical connectors. Disconnect fuel pipes from fuel rail. Remove intake manifold bolts, and remove intake manifold.
1. Use NEW "O" rings when reconnecting fuel lines. Apply light coating of engine oil to NEW "O" ring and install onto EGR pipe. Tighten EGR valve bolts in 2 steps to specification. See TORQUE
2. Install NEW gaskets and intake manifold. Apply Threadlock (12345382) or equivalent to intake manifold bolts. Tighten intake manifold bolts in sequence and to specification. See Fig. 1. See TORQUE
SPECIFICATIONS. To complete installation, reverse removal procedure.
Wednesday, December 7th, 2011 AT 12:26 AM