1998 Jeep Grand Cherokee Laredo inline 6 cyl. After driving approx. 1km it sputters and then stalls. It won''t restart right away but after waiting about 30 mins it will drive again for 1km and repeat. I was told the fuel pump is not working and after the engine is off, the pressure builds in the fuel system which allows it to drive a short distance. We let it idle as well for a short time to see if it would sputter and die and it did as well. I purchased a fuel pump but have not yet installed because of a couple reasons. I was told to pull the fuse for the fuel pump and let it consume whatever was in the line to release pressure, but it stalls as soon as I pull it out. I thought that was odd because if the pump wasn't working, why would it die as soon as I pulled the fuse for it. I then put the fuse back in and let it idle to see if it would die like before but it was still running after 1 1/2 hours. Any suggestions?
You got a really wrong answer on the fuel pump's operation. Unlike GM pumps that commonly fail while driving, Chrysler pumps might fail to start up at high mileage but they almost never quit while driving. Suspect the crankshaft position sensor first. They commonly become heat-sensitive and will work when they cool down. When they quit, the Engine Computer turns off the automatic shutdown relay which turns off the fuel pump, ignition coil, and injectors. Have you checked the Engine Computer for diagnostic fault codes?
March, 25, 2011 AT 7:51 PM
We checked for fault codes but there were none to be found. When it was idling and then when it started to sputter we tried giving it gas which caused the idle to go even lower and almost die, releasing the gas made it continue to sputter but then it of course stalls soon after. It sounds exactly like it does when it runs out of gas. Thank you for the reply by the way, I really appreciate any input you think I may find useful.
March, 25, 2011 AT 9:07 PM
First of all, once it stalls, turn the ignition switch off, wait a few seconds, then turn the switch back to "run" and listen for the hum of the fuel pump. Listen by the tank if you have to while a helper turns the switch on. The pump should run for only one second then stop. THAT is where the pressure in the system comes from. You were told "the fuel pump is not working and after the engine is off, the pressure builds in the fuel system which allows it to drive a short distance". You have to ask "why is that pressure building"? It sounds like your mechanic thinks the gas in the tank is warming up and expanding, which can happen, but not even close to enough for the engine to run. You need somewhere between 35 and 45 psi for fuel to spray from the injectors. You won't build that much pressure on the hottest day of summer. A second possibility is there is a leak detection pump that puts the fuel tank and vapor recovery system into 2 pounds of pressure, then it watches to see how long it takes for that pressure to bleed down. That's where the loose gas cap is detected. That 2 psi will hardly make fuel flow through the lines much less spray from an injector. Where the system pressure DOES come from is that one-second burst from the pump when you turn on the ignition switch. To get back to that story, if you hear the pump run for that one second, it is working, period. No need to look further at the pump circuitry. Once the pump stops running, the engine can run no more than 2 to 5 seconds on that stored pressure, certainly not a quarter mile or more. When the stalling problem occurs, turn the ignition switch off, wait a good ten seconds, then listen for the hum of the pump when you turn the switch back on. My bet is you will hear it, meaning there is now pressure in the system, yet the engine won't restart. That is because after that initial one second, the pump, ignition coil, injectors, and a few other things are SUPPOSED to get power again during engine cranking but are not. Let me back up a minute and clarify the operation. All of these things get their power from the automatic shutdown relay two times. The Engine Computer turns that relay on for one second when you turn the ignition switch on, then again whenever there is engine rotation, (cranking or running). The one second is automatic and independent of everything else. It is to insure fuel pressure is up and ready for starting. Turning the relay on during cranking or running is dependent on the crankshaft position sensor and the camshaft position sensor signals. That's how the computer knows the engine is rotating. The purpose of this system is automatic fire prevention in the case of a crash and it is very effective. If a fuel line is ruptured in a crash there can be no pressure in that line. With no pressure the engine can't run. When it stalls there are no pulses from those two sensors so the Engine Computer turns off the automatic shutdown (ASD) relay. That relay removes power to the fuel pump, ignition coil, and injectors. The fuel pump stops dumping raw fuel onto the ground. When one of those sensors fails to produce a signal, the computer thinks the engine stopped running so it turns the ASD relay off and the engine stalls. Besides that, when one of those signals is lost, the computer doesn't know when to fire the ignition coil or one of the injectors. That also would lead to stalling. Typically those sensors will start to work again after cooling down. Normally the computer will set a diagnostic fault code in memory when one signal is lost. Regardless if there is a code or not, the best place to start is by checking if the ASD relay is turning on during cranking. If you hear the fuel pump running for one second, the relay turned on and the computer has control of it. Since it's almost impossible to hear the pump while you're cranking the engine, a better test is to measure the voltage on the dark green / orange wire to the ignition coil, any of the injectors, or either small wire on the back of the alternator. You should find battery voltage for that one second and during cranking. If it doesn't come back during cranking, suspect those two sensors.
March, 26, 2011 AT 7:18 PM
I have a crank shaft position sensor being brought in and am going to return the fuel pump as the fuel pump assembly is $244.00 with tax and the sensor is $50. Just to clarify though, if the crank shaft sensor is telling the Engine Computer to turn off the automatic shutdown relay which turns off the fuel pump, ignition coil, and injectors, will that make it stall instantly? Or sputter for a few seconds and then stall? Thanks again for your reply : )
March, 26, 2011 AT 8:45 PM
Either one. When the sensors fail, it takes a couple of seconds before the computer decides to turn off the ASD relay. The fuel pump remains powered up and running for those few seconds but since the pulses coming from the failing sensor could be cutting out intermittently at first, there would be a misfire from the computer not knowing when to fire a coil or an injector. It all depends on how the sensor fails. To get technical, the signal voltage from the sensor varies from approximately 0.0 to 5.0 volts. There is a magic number where the interpretation in the computer switches from "on" to "off", and there is a gray area. For an example, lets say anything below 2.0 volts is "off" and anything above 3.0 volts is "on". Transistors inside any electronic equipment including some types of sensors really hate heat. When they get enough to fail, they rarely quit suddenly like flipping a switch. Instead, they might generate a 4.0 volt signal instead of the normal 5.0 volts. As they heat up some more that voltage might drop to 2.9 volts. That's in the gray area where the computer doesn't recognize it or becomes confused by something that is neither on nor off. It will ignore that pulse but the pulses right after that might reach 3.1 volts. That is high enough to be recognized. As that sensor continues to fail the misfires will become more frequent until the computer decides to turn off the ASD relay. All of that can happen within a few seconds or that could go on for many minutes. The misfires that can occur will feel exactly the same as running out of gas. One potential clue, but only if you can hear it, is the fuel pump will still be running for one or two seconds after the engine stalls. If you don't hear the pump, don't draw conclusions from that observation. Be aware that the air gap of your new crankshaft position sensor is critical. Depending on where it comes from there will be either a thin plastic rib molded onto the end of it or there will be a thick paper spacer stuck to it. Push it in all the way until those make contact with the ring on the flex plate. If you remove and reinstall one with the plastic rib you are to cut the remaining part off and use a paper spacer from the dealer. If you don't use some type of spacer, the sensor could contact the flex plate and be broken.