Drive belt replaced then immediately head gasket leaked

Tiny
DOUBLEDOME
  • MEMBER
  • 2004 TOYOTA PRIUS
  • 250,000 MILES
During routine maintenance my Toyota dealer noticed the drive belt was worn and suggested replacement. Although too pricey for the job, we agreed, and it was replaced. The next day we left town. Two weeks later we returned, and I drove the car twice. The first time the car was normal. The second time it sounded rough, which in 18 years of life it has never done. The car has been maintained scrupulously. I immediately took it to the dealer, and they ran the codes and said cylinder one has signs of coolant, so I need the head gasket replaced for $4,500.00.

[A local shop will not do it because the car is old and will replace the engine. I am attached to this engine, which is silly, but it has never shown signs of wear and my old Toyota ran over 300,000 miles. I am not eager to go this route without proof that the leak indicates stripped head bolt holes or something with cascading consequences like that].

I think $4,500.00 is too much money and I am seeking other options; but my question is whether the tension on the fan belt being wrong, or something else about that service when the belt was replaced could have affected the water pump and thus the head gasket. I did not see a red light or temperature warning come on. After the engine ran rough for a few minutes and then smoothed out, consistent with the coolant burning off, the Check Engine light came on and that is when I took the car in and got the head gasket diagnosis. Thus, the car ran maybe 10 miles with the Check Engine sign before it was delivered back to the dealer.

Of course, the dealer would be loath to suggest or admit a connection between the belt replacement and the leak, but the closeness in time is rather suggestive. Can this be possible?

Thanks,
Cynthia and Rich
San Diego
Friday, March 4th, 2022 AT 11:06 PM

3 Replies

Tiny
ASEMASTER6371
  • MECHANIC
  • 52,797 POSTS
Good morning,

Nothing in the belt replacement connects to the head gasket failure at all. Chances are the gasket would have failed if you did not have the belt replaced.

If you want proof, then the motor will have to be stripped down or the head removed to see if one of the head bolts failed. That expense would be on you.

https://www.2carpros.com/articles/head-gasket-blown-test

$4,500.00 is way out of line. The actual time and materials indicate about $1,800.00 to $2,200.00 for the job.

Roy
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Saturday, March 5th, 2022 AT 1:45 AM
Tiny
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Dear Roy,

Thanks for your reply, after watching so many YouTube videos on all associated operations in regard to the head gasket and talking with a fellow who did not want to replace ours say that if our car was not overheating, then at least one bolt hole was probably stripped. We were disheartened about the prospect of having the gasket replaced only to find the new bolts might not tighten without an insert, adding to the expected cost. Once he does not wish to be pulling a thread that will never end, on a car that has been so well maintained and so reliable.
So, I shall not pursue the possible connection of a defective belt job causing overheating and our subsequent leak. The main reason I asked was not to get Toyota to fix our car for free, but to be prepared. I did ask them to look at the belt job and they said it was fine.
Cynthia
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Saturday, March 5th, 2022 AT 6:06 AM
Tiny
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I would also not assume a bolt is stripped. In all my years I have only seen a couple that has had this issue.

It is 16 years old, and things wear out. It does not have to overheat to say it has a bad head gasket. It depends on where the gasket has failed.

Roy
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Saturday, March 5th, 2022 AT 6:34 AM

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