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Air Vents Stay in the Defrost Position

Engine vacuum is used to control the vent position in most vehicles, a simple valve and vacuum storage tank is used to operate vacuum controlled servos. These servos move various doors inside the air management housing or plenum. Servos are connected to a vacuum source by vacuum hose and utilize a return spring that forces the servo to return when vacuum is not applied. The main engine vacuum is supplied to the control valve on or near the dash. 

A vacuum check valve is used to stop the flow of vacuum from returning to the engine during low vacuum conditions like when under heavy throttle or towing up a hill. When engine vacuum supply is lost to the vent control system it defaults to "defrost mode" as a safety precaution. We have listed the most common reasons for this condition below.

Car Repair Guide

Step 1 - Most heater systems use a vacuum hose that supplies the control valve on the dash with vacuum. This hose can break due to the extreme heat of the engine compartment. Lift your hood and inspect the vacuum hose or tube that leads from the engine intake manifold or vacuum supply manifold to the passenger's side firewall. This hose or tube should be intact and in good working order, if not, repair the hose or tube and recheck system. (After starting the engine give the system a second to react as vacuum fills the system reservoir.


Step 2 - If you can hear vacuum escaping (hissing sound) from near or around the dash while the engine is running, this means vacuum is escaping. This system is sealed so if any leak is heard it must be repaired before the system can hold vacuum and operate properly. Usually the vacuum mode control (rotary) switch has failed and needs replacing

Step 3 - If you have noticed the vents go to the defrost position when you are traveling up a hill or under heavy throttle you might have a vacuum check valve that has failed. This allows vacuum to travel from the heater system back into the engine. To check for this condition find the system check valve and remove it. Once the valve has been removed try to blowing through it both ways. You should be able to only blow through it one way, if you can blow through it both ways it has failed, replace it with a new unit and recheck system.

Step 4 - (GM only) If you have a late model GM car or truck and the system is controlled electronically the blend door actuator becomes weak. When this situation occurs it will not move the air direction door inside of the heater/air conditioner plenum. Replace the actuator with new and recheck the system.

If further technical assistance is needed, our certified car repair technicians are ready to answer your car questions.

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