DTC P2004 Intake Runner Stuck Open

Tiny
RANDY SHARP
  • MEMBER
  • 2003 FORD FOCUS
  • 2.3L
  • 4 CYL
  • FWD
  • AUTOMATIC
  • 88,000 MILES
We had our car at the dealership because the pzev engines have a defect warranty, anyway they installed a new pcm an up dated one, they checked circuits and now they are saying the wiring is not covered so it still has the same problem. Ford said the plug connector that goes to the actuator for the IMRC the black blue wire that is one of the three wires suppose to have five volts only has three volts and I knew that because I tested it. They said it was a possible open circuit and they wanted $250.00 for an electrical diagnostic and I do not have the money. All the work they did was under the defects warranty, but that still did not fix it. Does any one know where I should go from here? This Focus still does not have current tags on it.
Tuesday, May 10th, 2016 AT 10:08 PM

2 Replies

Tiny
HMAC300
  • MECHANIC
  • 48,601 POSTS
Buy the connector and either fix it yourself or have a garage mechanic put it on for you.
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Wednesday, May 11th, 2016 AT 7:01 AM
Tiny
KEN L
  • MASTER CERTIFIED MECHANIC
  • 42,877 POSTS
Hey Randy,

I would start by checking the intake running vacuum solenoid linkage and see if it moves in either direction, it could be something simple blocking it, here is a diagram for its location.

If it seems to be okay you will need to get the connector like hmac300 suggested.

Let us know how it goes.

Best, Ken
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Wednesday, May 11th, 2016 AT 4:09 PM

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