Water leak inside A-pillar passenger side?

Tiny
DEN C
  • MEMBER
  • 2011 CHEVROLET HHR
  • 2.2L
  • 4 CYL
  • 2WD
  • AUTOMATIC
  • 55,000 MILES
I've had previous issues with water leaks.

I had initially taken the car to the dealer for repair because of the headliner leaking water. A year later after heavy rains same issue. Took down the headliner and 2 of the drain lines were disconnected and could tell it had been leaking for a while. What I didn't realize until later is that the drain tray has probably been leaking since being manufactured. So, I would rather fix this myself, I'm not very trusting of the dealership fixing issues correctly and not breaking something else (and yes, I've experienced this a few times before).


Leaks have been addressed as follows:
Under cowl has been sealed.
Moonroof has new drain lines put in (had come lose), moonroof drain tray was also sealed (had issue with leaking).
Moonroof has been taped up to exclude in troubleshooting leaks.

Viewed on YouTube removal of right front fender and didn't see any seams that might be a place for leaking, it was an HHR but not sure if it was same year (was hard to find and only video found).


Situation Now:
I have a water leak inside the passenger side A-pillar, have used a mirror to view up inside the A-pillar and see a seam about 2 to 2 1/2 feet up where the seam is leaking and running down the inside of the A-pillar.

The windshield has a plastic trim (semi-hard plastic) on each side that doesn't appear to come off, unable to remove to see if it is leaking there.

Water leaks down from inside the A-pillar pooling under floor mat. Car just sitting in driveway under heavy rain.

Have used soapy water around windshield with blower on high and doors closed.

Can see some bubbles around door handles outside (understandable) but no indications of leak around windshield.

I don't believe the car to have been in any accidents, bought used from a chevy dealer in 2014.

At this point I don't know how to get to the leaking seam.

I can't find a good diagram of the A-pillar in relation to the windshield and if it's possible to be leaking from the windshield into the A-pillar.

I think I may be incorrect in my reference to the A-pillar. What I was calling the A-pillar is the enclosed column in the body structure that the passenger side door is bolted to that I believe now to be the structure that runs into the A-pillar. I'm not sure now how to reference it and didn't want to lead you astray. That column between the floorboard to the A-pillar

Any help you can give would be greatly appreciated.

Regards,
Dennis

Wednesday, August 30th, 2023 AT 3:45 PM

1 Reply

Tiny
KEN L
  • MASTER CERTIFIED MECHANIC
  • 42,959 POSTS
Water can only come in through the windshield or the sunroof drains, so I would remove the headliner to check the drains, with the headliner down use a garden hose to simulate rain and watch inside for the leak.

A-Pillar: The A-pillar is located at the front of the vehicle on both sides of the windshield. It is responsible for supporting the windshield and the front roof section. It's often referred to as the "front pillar."

Here are instructions for the repair. Check out the images (below). Let us know what happens and please upload pictures or videos of the problem so we can see what's going on.
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Thursday, August 31st, 2023 AT 12:19 PM

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