Hydraulic clutches do not require adjustments and if the height is too high, most likely the disc is wearing thin.
To get the correct pressure height, adjustments are made at pedal.
If pedal height is too high.
Loosen the master cylinder push rod lock nut, turn the rod anticlockwise, looking at it from pedal side.
Disconnect clutch pedal switch wire.
Loosen switch lock nut.
Turn switch in until desired height is achieved.
NOTE : Very little pressure is required to push the master cylinder so you must be careful when performing this.
Adjust the pushrod by turning in or out until slight resistance is felt and push rod does not have any free travel sideways.
Turn pushrod anticlockwise 1/2 turn to get the required push rod clearance and ensure the push rod has a little clearance. Tighten lock nut.
Tighten switch lock nut and test clutch pressure and height.
Reconnect wire harness
NOTE : Improper adjustment of the push rod can result in insufficient clearance causing premature clutch failure.
Sunday, December 12th, 2010 AT 6:04 AM